LED with versatile mounting ways

1. Technical Field

The present disclosure relates to an LED (light-emitting diode), and more particularly, to an LED having leads suitable for versatile mounting ways.

2. Description of Related Art

As a new type of light source, LEDs are widely used in various applications. An LED often includes a base having a cavity defined therein, a pair of leads fixed in the base, a light emitting chip received in the cavity to electrically connect the two leads, and an encapsulant filling the cavity to seal the chip. Generally, the two leads each have an end protruding beyond the base to be exposed to an outside of the base. However, the LED only has the two ends of the two leads exposed outside of the base, causing that the LED is limited to be mounted on a circuit board in a single way, i.e., vertically mounted with a light output direction of the LED being perpendicular to the extending direction of the circuit board or sideways mounted with the light output direction parallel to the circuit board. Furthermore, the LED can be mounted to the circuit board by a single position of the LED.

What is needed, therefore, is an LED with versatile mounting ways which can overcome the limitations described above.

Many aspects of the present disclosure can be better understood with reference to the following drawings. The components in the drawings are not necessarily drawn to scale, the emphasis instead being placed upon clearly illustrating the principles of the present disclosure. Moreover, in the drawings, like reference numerals designate corresponding parts throughout the several views.

FIG. 1 is a top view of an LED in accordance with a first embodiment of the present disclosure.

FIG. 2 is an isometric, perspective view of two leads of the LED of FIG. 1 .

FIG. 3 is a schematic, front view of the LED of FIG. 1 .

FIG. 4 is a top view of an LED in accordance with a second embodiment of the present disclosure.

FIG. 5 is an isometric, perspective view of two leads of the LED of FIG. 4 .

FIG. 6 is a schematic, front view of the LED of FIG. 4

FIG. 7 is a schematic, left view of the LED of FIG. 4 .

FIG. 8 is a schematic, front view of an LED in accordance with a third embodiment of the present disclosure.

FIG. 9 is a bottom view of the LED of FIG. 8 .

FIG. 10 is an isometric, perspective view of two leads of the LED of FIG. 8 .

Referring to FIGS. 1 and 3 , an LED 100 in accordance with a first embodiment of the present disclosure is shown. The LED 100 includes a housing 10 , two leads 20 , 30 mounted in the housing 10 , a light emitting chip 40 fixed in the housing 10 and electrically connected to the two leads 20 , 30 and an encapsulant 50 sealing the chip 40 .

The housing 10 is made of electrically-insulative materials such as plastic, ceramics or the like. The housing 10 includes a base 105 and an annular sidewall 102 extending upwardly from a top face of the base 105 . The base 105 has a rectangular shape, and the annular sidewall 102 also has a rectangular shape with a rectangular inner side and a rectangular outer side. The sidewall 102 encloses a cavity 103 above the top face of the base 105 . The cavity 103 has a size gradually increasing along a bottom-to-top direction of the housing 10 .

The two leads 20 , 30 include a first lead 20 and a second lead 30 spaced from the first lead 20 . Each of the first lead 20 and the second lead 30 includes a first beam 201 , 301 and a second beam 202 , 302 connected to the first beam 201 , 301 . The first beam 201 , 301 is perpendicular to the second beam 202 , 302 . The first beam 201 , 301 is longer than the second beam 202 , 302 . The first beam 201 , 301 extends along a left-to-right direction of the base 105 , and the second beam 202 , 302 extends along a front-to-rear direction of the base 105 . The first lead 20 and the second lead 30 are embedded in the base 105 in a manner than the first lead 20 is located adjacent to the top face and a front face of the base 105 and the second lead 30 is located adjacent to a bottom face and a rear face of the base 105 . A top face of the first lead 20 is exposed on the top face of the base 105 . An opening 60 is defined in the top face of the base 105 to expose a part of a top face of the second lead 30 . Each of the first beam 201 , 301 and the second beam 202 , 302 of each of the first lead 20 and the second lead 30 have two opposite ends protruding outwardly beyond a corresponding lateral face of the base 105 , wherein front ends of the two second beams 202 , 302 of the first lead 20 and the second lead 30 protrude outside the front face of the base 105 , rear ends of the two second beams 202 , 302 of the first lead 20 and the second lead 30 protrude outside the rear face of the base 105 , left ends of the two first beams 201 , 301 of the first lead 20 and the second lead 30 protrude outside a left lateral face of the base 105 , and right ends of the two first beams 201 , 301 of the first lead 20 and the second lead 30 protrude outside a right lateral face of the base 105 .

The chip 40 is fixed on the exposed top face of the first beam 201 of the first lead 20 . The chip 40 has a bottom electrode (not shown) electrically bonded to the first beam 201 of the first lead 20 . The chip 40 has a top electrode electrically connected to the exposed part of the top face of the first beam 301 of the second lead 30 via a wire 70 . Therefore, the chip 40 is electrically connected to both the first lead 20 and the second lead 30 .

The encapsulant 50 is filled in the cavity 103 to seal the chip 40 and the wire 70 . The encapsulant 50 may be made of transparent or translucent materials such as epoxy, silicone or glass. Phosphors (not shown) may be further doped within the encapsulant 50 to change color of light emitted from the chip 40 .

In use, the LED 100 can be mounted in different ways for matching different environments. For example, the front ends of the first beams 201 , 301 of the first lead 20 and the second lead 30 can be electrically connected to corresponding terminals of a circuit board (not shown) so that the LED 100 is erected to emit light along a forward direction which is parallel to the extending direction of the circuit board. By this way, the LED 100 has a small height suitable for an environment requiring a low profile. Alternatively, the left ends of the second beams 202 , 302 of the first lead 20 and the second lead 30 can be electrically connected to corresponding terminals of another circuit board (not shown) so that the LED 100 is erected to emit light along a left direction. By this way, the LED 100 has a small width suitable for a narrow environment. Furthermore, the LED 100 can be connected to terminals of a device (not shown) at different levels by the outside ends of the leads at different faces of the base 105 . For example, the front end of the second beam 202 of the first lead 20 may be connected to a lower terminal, and the right end of the first beam 301 of the second lead 30 may be connected to a higher terminal.

FIGS. 4-7 show an LED 100 a in accordance with a second embodiment of the present disclosure. Different from the LED 100 of the first embodiment, the first beam 301 a of the second lead 30 a of the LED 100 a of the present embodiment has an upper protrusion 303 protruding upwardly from a top face thereof. The upper protrusion 303 of the second lead 30 a extends through the base 105 a to reach the top face of the base 105 a . A top face of the upper protrusion 303 is coplanar with and exposed through the top face of the base 105 a so that the wire 70 of the first embodiment may be omitted by directly bonding two electrodes of the chip 40 a to the top face of the upper protrusion 303 and the first beam 201 of the first lead 20 . The upper protrusion 303 can facilitate electrical connection of the chip 40 a to the first and second leads 20 , 30 a.

FIGS. 8-10 show an LED 100 b in accordance with a third embodiment of the present disclosure. The LED 100 b of the present embodiment further has two lower protrusions 204 , 304 added to the first lead 20 b and the second lead 20 b , in comparison with the LED 100 a of the second embodiment. The two lower protrusions 204 , 304 protrude downwardly from bottom faces of the first beams 201 b , 301 b of the first lead 20 b and the second lead 30 b . A bottom face of each lower protrusion 204 , 304 is exposed through the bottom face of the base 105 b . The lower protrusion 304 of the second lead 30 b is not aligned with the upper protrusion 303 of the second lead 30 b . The two lower protrusions 204 , 304 exposed at the bottom face of the base 105 b provide an additional choice of mounting the LED 100 b on a circuit board (not shown) in a vertically mounting manner where the LED 100 b emits light along an upward direction which is perpendicular to the extending direction of the circuit board.

It is believed that the present disclosure and its advantages will be understood from the foregoing description, and it will be apparent that various changes may be made thereto without departing from the spirit and scope of the present disclosure or sacrificing all of its material advantages, the examples hereinbefore described merely being preferred or exemplary embodiments.