USPatent applicationPatented

Printed circuit board and magnetic head driving device including the same

Granted 11 Dec 2012 · 2 office actions

Life of the application

10 dated events
⤢ drag to zoom20102012201420162018202020222024202620282030ProsecutionOwnershipTerm & fees
ProsecutionOwnershipTerm & feeshover for detail · click to open

Abstract

A plurality of wiring traces are formed on a base insulating layer, and a metal layer is formed on the opposite surface of the base insulating layer. Two adjacent wiring traces constitute a transmission line pair. The width of the wiring trace is set to not more than 250 μm, and the distance between the adjacent wiring traces is set to not less than 8 μm. The thickness of the base insulating layer is selected to cause differential impedance of the transmission line pair to be not less than 10 Ω and not more than 50 Ω.

Description

8 parts
›BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a printed circuit board and a magnetic head driving device including the same.

2. Description of the Background Art

Actuators are employed in drives such as hard disk drives. Such an actuator includes an arm arranged rotatably with respect to a rotation shaft and a suspension board used for a magnetic head that is attached to the arm. The suspension board is a printed circuit board for positioning the magnetic head with a desired track of a magnetic disk.

A flexible printed circuit board (hereinafter referred to as printed circuit board) that can be bent is attached to the actuator. The printed circuit board has a base insulating layer with predetermined wiring traces formed thereon, for example (see JP 2009-004053 A, for example). IC (Integrated Circuit) elements such as a preamplifier are mounted on the printed circuit board. Wiring traces of the suspension board are electrically connected to the wiring traces of the printed circuit board. Electrical signals are transmitted between other electronic circuits and the magnetic head through the IC elements on the printed circuit board and through the suspension board.

In general, the IC element such as a preamplifier to be mounted on the printed circuit board has a differential output impedance of about 100Ω. In recent years, recording densities of magnetic disks have been improved and a PMR (Perpendicular Magnetic Recording) system has been introduced, resulting in a growing need for larger currents for writing. This increases power consumption of the IC elements, and therefore development for IC elements with reduced power consumption has been promoted. With the development, lower power consumption for driving the IC elements is required also in the printed circuit board on which the IC elements are to be mounted.

›SUMMARY OF THE INVENTION · 1 of 2

An object of the present invention is to provide a printed circuit board capable of reducing power consumption for driving mounted circuit elements and a magnetic head driving device including the same.

(1) According to an aspect of the present invention, a printed circuit board on which a circuit element is mounted and to which an external circuit is connected includes a first insulating layer having a mounting region, in which the circuit element is mounted, on one surface, a plurality of first connection terminals that are formed in a region, which excludes the mounting region, on the one surface of the first insulating layer and that can be connected to the external circuit, a plurality of second connection terminals that are formed in the mounting region on the one surface of the first insulating layer and that can be connected to a plurality of terminals of the circuit element, respectively, a plurality of conductor lines that are formed to extend between the plurality of first connection terminals and the plurality of second connection terminals on the one surface of the first insulating layer, and a conductive layer that is formed in a region on the other surface of the first insulating layer that is opposite to a region on the one surface of the first insulating layer including the plurality of conductor lines, wherein adjacent conductor lines constitute a transmission line pair, a width of each conductor line is set to not more than 250 μm, a distance between the adjacent conductor lines is set to not less than 8 μm, and differential impedance of the transmission line pair is not less than 10Ω and not more than 50Ω.

In the printed circuit board, the differential impedance of the transmission line pair is set to not less than 10Ω. This allows lower capacitive components of the transmission line pair, thereby reducing delays of high-frequency signals transmitted through the transmission line pair. The differential impedance of the transmission line pair is set to not more than 50Ω. This lowers power consumption of the printed circuit board.

The width of each conductor line is set to not more than 250 μm. This prevents connection of connecting wires or the terminals to the first or second connection terminals by heat from being difficult because of heat dissipation from the conductor lines.

Furthermore, the distance between the adjacent conductor lines is set to not less than 8 μm. This prevents lower insulation resistance between the conductor lines caused by ion migration.

Accordingly, the thickness of the first insulating layer is appropriately selected, so that the differential impedance of the transmission line pair can be not less than 10Ω and not more than 50 Ω.

As a result, insulation reliability between the conductor lines can be ensured and the differential impedance of the transmission line pair can be decreased.

(2) A thickness of the first insulating layer may be not less than 4 μm and not more than 30 pm. In this case, durability and flexibility of the first insulating layer can be ensured, and the differential impedance of the transmission line pair can be sufficiently decreased.

(3) The printed circuit board may further include a metal plate provided on one surface of the conductive layer.

In this case, better durability of the first insulating layer can be ensured, and the differential impedance of the transmission line pair can be sufficiently decreased.

(4) The printed circuit board may further include a second insulating layer formed on the one surface of the first insulating layer to cover the plurality of conductor lines.

In this case, corrosion resistance of the conductor lines can be ensured, and the differential impedance of the transmission line pair can be sufficiently decreased.

(5) The first insulating layer may be made of polyimide. In this case, sufficient flexibility of the first insulating layer can be ensured, and the differential impedance of the transmission line pair can be sufficiently decreased.

(6) According to another aspect of the present invention, a magnetic head driving device includes a printed circuit board, an amplifier having a plurality of terminals, a suspension board with a circuit, and a magnetic head provided in the suspension board with the circuit, wherein the printed circuit board includes an insulating layer having a mounting region on one surface, a plurality of first connection terminals formed in a region, which excludes the mounting region, on the one surface of the insulating layer and that can be connected to the suspension board with the circuit, a plurality of second connection terminals formed in the mounting region on the one surface of the insulating layer, a plurality of conductor lines that are formed to extend between the plurality of first connection terminals and the plurality of second connection terminals on the one surface of the insulating layer, and a conductive layer formed in a region on the other surface of the insulating layer so as to be opposite to a region on the one surface of the insulating layer including the plurality of conductor lines, adjacent conductor lines constitute a transmission line pair, a width of each conductor line is set to not more than 250 μm, a distance between the adjacent conductor lines is set to not less than 8 μm, and differential impedance of the transmission line pair is not less than 10Ω and not more than 50Ω, the amplifier is mounted in the mounting region of the insulating layer, the plurality of terminals of the amplifier are connected to the plurality of second connection terminals, and the magnetic head is electrically connected to the plurality of first connection terminals through the suspension board with the circuit.

In the magnetic head driving device, the plurality of conductor lines are formed to extend between the plurality of first connection terminals and the second connection terminals on the printed circuit board, respectively. The amplifier is mounted in the mounting region of the printed circuit board, and the plurality of terminals of the amplifier are connected to the plurality of second connection terminals, respectively. In addition, the magnetic head is provided in the suspension board with the circuit, and is connected to the plurality of first connection terminals of the printed circuit board through the suspension board with the circuit.

›SUMMARY OF THE INVENTION · 2 of 2

Accordingly, write signals to be written in a magnetic disk that are input to the amplifier are amplified by the amplifier to be supplied to the magnetic head through the second connection terminals, the conductor lines, the first connection terminals and the suspension board with the circuit. Read signals from the magnetic disk that are output from the magnetic head are supplied to the amplifier through the suspension board with the circuit, the first connection terminals, the conductor lines and the second connection terminals to be amplified by the amplifier. In this manner, the write signals and the read signals are transmitted between the amplifier and the magnetic head.

In the printed circuit board, the differential impedance of the transmission line pair is set to not less than 10Ω. This allows lower capacitive components of the transmission line pair, thereby reducing delays of high-frequency signals transmitted through the transmission line pair. The differential impedance of the transmission line pair is set to not more than 50Ω. This lowers power consumption of the printed circuit board.

The width of each conductor line is set to not more than 250 μm. This prevents difficulty of connecting the conductor lines or the terminals to the first or second connection terminals by heat due to heat dissipation from the conductor lines.

Furthermore, the distance between the adjacent conductor lines is set to not less than 8 μm. This prevents lower insulation resistance between the conductor lines due to ion migration.

Accordingly, the thickness of the insulating layer is appropriately selected, so that the differential impedance of the transmission line pair can be not less than 10Ω and not more than 50Ω.

As a result, insulation reliability between the conductor lines can be ensured and the differential impedance of the transmission line pair of the printed circuit board can be decreased.

According to the present invention, power consumption for driving the mounted circuit elements can be decreased.

Other features, elements, characteristics, and advantages of the present invention will become more apparent from the following description of preferred embodiments of the present invention with reference to the attached drawings.

›BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic plan view showing the schematic configuration of a magnetic head driving device according to the present embodiment.

FIG. 2 is a schematic plan view of an arm fixing region of a printed circuit board.

FIG. 3 is a sectional view of the printed circuit board of FIG. 2 taken along the line III-III.

FIG. 4 is a sectional view of the printed circuit board of FIG. 2 taken along the line IV-IV.

FIG. 5 is a schematic sectional view of the printed circuit board of a modification.

FIG. 6 is a schematic plan view and a schematic sectional view of the printed circuit board of each of inventive examples 1 to 8 and comparative examples 1 to 4.

FIG. 7 is a schematic plan view and a schematic sectional view of a printed circuit board of a comparative example 5.

›DESCRIPTION OF THE PREFERRED EMBODIMENTS · 1 of 4

Description will be made of a printed circuit board and a magnetic head driving device according to embodiments of the present invention while referring to the drawings. Note that the magnetic head driving device described below is provided in an actuator in a hard disk drive.

(1) Embodiment

(1-1) General Configuration of Magnetic Head Driving Device

FIG. 1 is a schematic plan view showing the schematic configuration of a magnetic head driving device according to the present embodiment. As shown in FIG. 1 , the magnetic head driving device 100 includes a plurality of suspension boards with circuits (hereinafter referred to as suspension boards) 1 and a flexible printed circuit board (hereinafter referred to as a printed circuit board) 2 . The plurality of suspension boards 1 and the printed circuit board 2 are attached to an arm of an actuator that is not shown.

A magnetic head 3 is attached to one end of each suspension board 1 . Read wiring traces and write wiring traces are formed on each suspension board 1 , as described below. The magnetic head 3 is electrically connected to the read wiring traces and the write wiring traces.

The printed circuit board 2 includes an arm fixing region R 1 , a bent region R 2 and a connection region R 3 . The printed circuit board 2 is bent at the bent region R 2 . In the state, the arm fixing region R 1 is fixed to the arm of the actuator, and the connection region R 3 is connected to another electronic circuit, not shown, in the hard disk.

A plurality of connection pads 21 a are provided in the arm fixing region R 1 . The read wiring traces and the write wiring traces of the plurality of suspension boards 1 are electrically connected to the plurality of connection pads 21 a through a plurality of connecting wires T, respectively.

A plurality of wiring traces D 1 are formed on the arm fixing region R 1 to extend from the plurality of connection pads 21 a , respectively. Connection pads 21 b are formed at the other ends of the plurality of wiring traces D 1 , respectively. In addition, a plurality of wiring traces D 2 are formed to extend from the arm fixing region R 1 to the connection region R 3 via the bent region R 2 . Connection pads 23 a are formed at one ends of the plurality of wiring traces D 2 , respectively. A preamplifier 22 is mounted in the arm fixing region R 1 to be electrically connected to the connection pads 21 b , 23 a.

A plurality of connection pads 23 b are formed at the other ends of the plurality of wiring traces D 2 in the connection region R 3 , respectively. The plurality of connection pads 23 b are connected to the another electronic circuit, not shown, in the hard disk.

A write signal representing information to be written in a magnetic disk, not shown, is input to the preamplifier 22 through the connection pads 23 b and the wiring traces D 2 . The input write signal is amplified by the preamplifier 22 to be output. The write signal output from the preamplifier 22 is sent to the magnetic heads 3 through the wiring traces D 1 , the connecting wires T and the write wiring traces of the suspension boards 1 .

A read signal representing information read from the magnetic disk is input from the magnetic heads 3 to the preamplifier 22 through the read wiring traces of the suspension boards 1 , the connecting wires T and the wiring traces D 1 . The input read signal is amplified by the preamplifier 22 to be output. The read signal output from the preamplifier 22 is transmitted to the another electronic circuit, not shown, through the wiring traces D 2 and the connection pads 23 b.

(1-2) The Printed Circuit Board

(1-2-1) Configuration of the Printed Circuit Board

Description will be made of the configuration of the printed circuit board 2 . FIG. 2 is a schematic plan view of the arm fixing region R 1 of the printed circuit board 2 . FIGS. 3 and 4 are sectional views of the printed circuit board 2 of FIG. 2 taken along the line III-III and the line IV-IV, respectively.

As shown in FIG. 2 , the plurality of connection pads 21 a are arranged along one side of the arm fixing region R 1 . The plurality of connecting wires T (see FIG. 1 ) are electrically connected to the plurality of connection pads 21 a corresponding thereto. A preamplifier mounting region R 1 a is provided in the arm fixing region R 1 . The plurality of connection pads 21 b and the plurality of connection pads 23 a are arranged within the preamplifier mounting region R 1 a along two opposite sides thereof, respectively. The plurality of wiring traces D 1 extend between the plurality of connection pads 21 a and the plurality of connection pads 21 b , respectively. The adjacent wiring traces D 1 are arranged at a distance d from one another, and each wiring trace D 1 has a width w.

As shown in FIGS. 2 to 4 , the printed circuit board 2 includes a base insulating layer 25 made of polyimide. The wiring traces D 1 made of copper are formed at regular intervals on the base insulating layer 25 while the wiring traces D 2 are formed at regular intervals on the base insulating layer 25 . A cover insulating layer 26 made of polyimide is formed on the base insulating layer 25 to cover the wiring traces D 1 , D 2 excluding a region in which the plurality of connection pads 21 a are formed and the preamplifier mounting region R 1 a . Furthermore, the metal layer 24 is provided on the opposite surface of the base insulating layer 25 . The metal layer 24 is formed in a region on the opposite surface of the base insulating layer 25 that corresponds to a region including the plurality of connection pads 21 a , the plurality of wiring traces D 1 , the plurality of connection pads 21 b and the plurality of connection pads 23 a.

A plurality of terminals 30 of the preamplifier 22 are connected to the plurality of connection pads 21 b and the plurality of connection pads 23 a that are exposed in the preamplifier mounting region R 1 a with solder bumps sandwiched therebetween, for example. The two adjacent wiring traces D 1 constitute a transmission line pair that transmits differential write signals and differential read signals. A differential impedance of each pair of wiring traces D 1 is set to not less than 10Ω and not more than 50Ω.

›DESCRIPTION OF THE PREFERRED EMBODIMENTS · 2 of 4

(1-2-2) Dimensions of Components

The width w of the wiring trace D 1 is not more than 250 μm. The distance d between the adjacent wiring traces D 1 is not less than 8 μm, and preferably not less than 10 μm and not more than 15 μm. The thickness t of the base insulating layer 25 is preferably not less than 4 μm and not more than 30 μm, and more preferably not less than 5 μm and not more than 25 μm. Furthermore, the thickness of the cover insulating layer 26 is preferably not less than 7 μm and not more than 50 μm, and more preferably not less than 10 μm and not more than 30 μm.

(1-2-3) Reason for Setting the Foregoing Dimensions

(a) The Width of the Wiring Trace

The wiring trace D 1 having the width w of more than 250 μm enhances its heat dissipation effect. This makes it difficult to connect the terminals 30 of the preamplifier 22 to the connection pads 21 b on the printed circuit board 2 through with the solder bumps or the like sandwiched therebetween. Accordingly, the width w of the wiring trace D 1 is set to not more than 250 μm.

(b) The Distance between the Plurality of Wiring Traces

When the distance d between the adjacent wiring traces D 1 is less than 8 μm, insulation resistance is lowered due to ion migration to be generated between the adjacent wiring traces D 1 . Therefore, the distance d between the adjacent wiring traces D 1 is set to not less than 8 μm.

(c) The Thickness of the Base Insulating Layer

The base insulating layer 25 having the thickness t of less than 4 μm makes it difficult to provide sufficient durability. Meanwhile, it is difficult to obtain sufficient flexibility in the base insulating layer 25 having the thickness t of more than 30 μm. Thus, the thickness t of the base insulating layer 25 is preferably set to not less than 4 μm and not more than 30 μm.

(d) The Thickness of the Cover Insulating Layer

The cover insulting layer 26 having the thickness of less than 7 μm lowers its function of protecting the wiring traces D 1 from corrosion. Meanwhile, the cover insulating layer 26 having the thickness of more than 50 μm increases the differential impedance of the transmission line pair. Accordingly, the thickness of the cover insulating layer 26 is preferably set to not less than 7 μm and not more than 50 μm.

(1-3) Effects of the Embodiment

In the printed circuit board 2 according to the present embodiment, the width w of each wiring trace D 1 is set to not more than 250 μm, and the distance d between the adjacent wiring traces D 1 is set to not less than 8 μm. In addition, the thickness t of the base insulating layer 25 is selected from a range from 4 μm to 30 μm, so that the differential impedance of the transmission line pair constituted by the adjacent wiring traces D 1 is set to not less than 10Ω and not more than 50Ω.

Accordingly, insulation reliability between the wiring traces D 1 and the durability and flexibility of the base insulating layer 25 can be ensured, and power consumption of the transmission line pair at the time of operation of the mounted preamplifier 22 can be sufficiently decreased.

(2) Modification

Next, description will be made of a modification of the present invention. FIG. 5 is a schematic sectional view of a printed circuit board of the modification. FIG. 5 shows a cross section that is the same as the cross section of FIG. 2 taken along the line III-III. As shown in FIG. 5 , the metal layer 24 provided on the base insulating layer 25 has a metal reinforcing plate 27 provided on its opposite surface with an adhesive 28 sandwiched therebetween. Note that an adhesive may be also provided between the base insulating layer 25 and the metal layer 24 .

(3) Other Embodiments

Another insulating material such as epoxy instead of polyimide may be employed as the materials for the base insulating layer 25 and the cover insulating layer 26 of the printed circuit board 2 , and another metal such as gold (Au) and aluminum or an alloy such as a copper alloy and an aluminum alloy instead of copper may be employed as the materials for the wiring traces D 1 , D 2 and the metal layer 24 .

(4) Correspondences between Elements in the Claims and Parts in Embodiments

In the following paragraph, non-limiting examples of correspondences between various elements recited in the claims below and those described above with respect to various preferred embodiments of the present invention are explained.

In the foregoing embodiments, the preamplifier 22 is an example of a circuit element or an amplifier, the suspension board 1 is an example of an external circuit or a suspension board with a circuit, the preamplifier mounting region R 1 a is an example of a mounting region, the base insulating layer 25 is an example of a first insulating layer or an insulating layer, the cover insulating layer 26 is an example of a second insulating layer, the connection pad 21 a is an example of a first connection terminal, the connection pad 21 b is an example of a second connection terminal, the wiring trace D 1 is an example of a conductor line, the metal layer 24 is an example of a conductive layer, and the metal reinforcing plate 27 is an example of a metal plate.

As each of various elements recited in the claims, various other elements having configurations or functions described in the claims can be also used.

(5) Inventive Examples

(5-1) Printed Circuit Boards of Inventive Examples and Comparative Examples

In each of inventive examples 1 to 8 and comparative examples 1 to 4, a printed circuit board shown in FIG. 6 was manufactured based on the above-described embodiment. FIG. 6 ( a ) is a schematic plan view of the printed circuit board of each of the inventive examples 1 to 8 and the comparative examples 1 to 4, and FIG. 6 ( b ) is a schematic sectional view of the printed circuit board of each of the inventive examples 1 to 8 and the comparative examples 1 to 4. Note that FIG. 6 ( b ) shows a vertical cross section taken along the wiring trace D 1 and the wiring trace D 2 .

In the printed circuit board of FIG. 6 , the plurality of wiring traces D 1 were formed in parallel with one another at regular intervals, and the plurality of wiring traces D 2 were formed in parallel with one another at regular intervals on the base insulating layer 25 . The cover insulating layer 26 was formed on the base insulating layer 25 to cover the wiring traces D 1 , D 2 excluding the preamplifier mounting region R 1 a , the region in which the connection pads 21 a were formed and the region in which the connection pads 23 b were formed. The metal layer 24 was formed on the opposite surface of the base insulating layer 25 . Furthermore, the metal reinforcing plate 27 is provided on the surface of the metal layer 24 on the opposite side of the surface in contact with the base insulating layer 25 while the adhesive 28 is sandwiched between the metal layer 24 and the metal reinforcing plate 27 .

›DESCRIPTION OF THE PREFERRED EMBODIMENTS · 3 of 4

In a comparative example 5, the printed circuit board shown in FIG. 7 was manufactured. FIG. 7 ( a ) is a schematic plan view of the printed circuit board of the comparative example 5, and FIG. 7 ( b ) is a schematic sectional view of the printed circuit board of the comparative example 5. The printed circuit board of FIG. 7 has the same configuration as the printed circuit board of FIG. 6 except that the metal layer 24 is not formed on the opposite surface of the base insulating layer 25 .

(5-2) The Differential Impedance of the Transmission Line Pair

The printed circuit boards having various differential impedances were manufactured by adjusting the widths w of the wiring traces D 1 , the distances d between the adjacent wiring traces D 1 and the thicknesses t of the base insulating layer 25 in the inventive examples 1 to 6 and the comparative examples 1 to 3.

In the printed circuit board of the inventive example 1, the width w of the wiring trace D 1 was 250 μm, the distance d between the adjacent wiring traces D 1 was 8 μm, the thickness t of the base insulating layer 25 was 6 μm, and the thickness of the wiring trace D 1 was 15 μm.

In the printed circuit board of the inventive example 2, the width w of the wiring trace D 1 was 100 μm, the distance d between the adjacent wiring traces D 1 was 10 μm, the thickness t of the base insulating layer 25 was 5 μm, and the thickness of the wiring trace D 1 was 15 μm.

In the printed circuit board of the inventive example 3, the width w of the wiring trace D 1 was 150 μm, the distance d between the adjacent wiring traces D 1 was 10 μm, the thickness t of the base insulating layer 25 was 12.5 μm, and the thickness of the wiring trace D 1 was 15 μm.

In the printed circuit board of the inventive example 4, the width w of the wiring trace D 1 was 150 μm, the distance d between the adjacent wiring traces D 1 was 15 μm, the thickness t of the base insulating layer 25 was 16 μm, and the thickness of the wiring trace D 1 was 15 μm.

In the printed circuit board of the inventive example 5, the width w of the wiring trace D 1 was 90 μm, the distance d between the adjacent wiring traces D 1 was 10 μm, the thickness t of the base insulating layer 25 was 12.5 μm, and the thickness of the wiring trace D 1 was 15 μm.

In the printed circuit board of the inventive example 6, the width w of the wiring trace D 1 was 60 μm, the distance d between the adjacent wiring traces D 1 was 20 μm, the thickness t of the base insulating layer 25 was 16 μm, and the thickness of the wiring trace D 1 was 15 μm.

In the printed circuit board of the comparative example 1, the width w of the wiring trace D 1 was 250 μm, the distance d between the adjacent wiring traces D 1 was 8 μm, the thickness t of

In the printed circuit board of the comparative example 2, the width w of the wiring trace D 1 was 60 μm, the distance d between the adjacent wiring traces D 1 was 30 μm, the thickness t of the base insulating layer 25 was 16 μm, and the thickness of the wiring trace D 1 was 15 μm.

In the printed circuit board of the comparative example 3, the width w of the wiring trace D 1 was 50 μm, the distance d between the adjacent wiring traces D 1 was 50 μm, the thickness t of the base insulating layer 25 was 12.5 μm, and the thickness of the wiring trace D 1 was 15 μm.

The differential impedances of the transmission line pairs of the printed circuit boards of the inventive examples 1 to 6 and the comparative examples 1 to 3 were measured by a TDR (Time Domain Reflectometry) method. Results of the measurement of the differential impedances are shown in Table 1.

As shown in Table 1, the differential impedances of the transmission line pairs of the printed circuit boards of the inventive examples 1 to 6 were 10Ω, 20Ω, 25Ω, 30Ω, 35Ω and 50Ω, respectively. Meanwhile, the differential impedances of the transmission line pairs of the printed circuit boards of the comparative examples 1 to 3 were 5Ω, 55Ω and 80Ω, respectively.

The results of the inventive examples 1 to 6 and the comparative examples 1 to 3 show that the differential impedance of the transmission line pair of the printed circuit board can be set to not less than 10Ω and not more than 50Ω by appropriately selecting the width w of the wiring trace D 1 , the distance d between the adjacent wiring traces D 1 and the thickness t of the base insulating layer 25 .

(5-3) Distance between the Wiring Traces

The printed circuit boards having different distances d between the adjacent wiring traces D 1 were manufactured in an inventive example 7 and a comparative example 4. The distance d between the adjacent wiring traces D 1 was 8 μm in the inventive example 7, and the distance d between the adjacent wiring traces D 1 was 5 μm in the comparative example 4.

Ion migration between the wiring traces D 1 were tested by applying a DC voltage of 60 V between the adjacent wiring traces D 1 under an atmosphere of 85° C. and 85% RH (Relative Humidity) in the printed circuit boards of the inventive example 7 and the comparative example 4. Results of the ion migration test are shown in Table 2.

As shown in Table 2, the insulation resistance between the wiring traces D 1 did not decrease even though an application time period of the DC voltage exceeds 1000 hours in the printed circuit board of the inventive example 7. Meanwhile, the insulation resistance between the wiring traces D 1 decreased when the application time period of the DC voltage reaches 800 hours, and short circuits occurred between the wiring traces D 1 in the printed circuit board of the comparative example 4.

It has been apparent from the results of the inventive example 7 and the comparative example 4 that the insulation resistance between the wiring traces D 1 might decrease when the distance between the wiring traces D 1 of the printed circuit board was smaller than 8 μm.

(5-4) Effects of the Metal Layer

The printed circuit board of FIG. 6 having the metal layer 24 and the printed circuit board of FIG. 7 not having the metal layer 7 were manufactured in an inventive example 8 and a comparative example 5. The width w of the wiring trace D 1 was 90 μm, the distance d between the adjacent wiring traces D 1 was 10 μm, the thickness t of the base insulating layer 25 was 12.5 μm, and the thickness of the wiring trace D 1 was 15 μm in the inventive example 8 and the comparative example 5. In the printed circuit board of FIG. 6 , the metal reinforcing plate 27 having the thickness of 500 μm was provided on the surface of the metal layer 24 on the opposite side of the surface in contact with the base insulating layer 25 while the adhesive 28 having the thickness of 25 μm is sandwiched between the metal layer 24 and the metal reinforcing plate 27 . In the printed circuit board of FIG. 7 , the metal reinforcing plate 27 having the thickness of 500 μm was provided on part of the other surface of the base insulating layer 25 with the adhesive 28 having the thickness of 25 μm sandwiched therebetween.

›DESCRIPTION OF THE PREFERRED EMBODIMENTS · 4 of 4

The differential impedances of the transmission line pairs of the printed circuit boards of the inventive example 8 and the comparative example 5 were measured by the TDR method. Results of the measurement of the differential impedances are shown in Table 3.

As shown in Table 3, the differential impedance of the transmission line pair of the printed circuit board of the inventive example 8 was 31Ω. On the other hand, the differential impedance of the transmission line pair of the printed circuit board of the comparative example 5 was 53Ω.

The results of the inventive example 8 and the comparative example 5 show that the differential impedance of the transmission line pair can be decreased to not more than 50Ω by providing the metal layer 24 so as to be opposite to the wiring traces D 1 with the base insulating layer 25 sandwiched therebetween.

It has been apparent from the results of the inventive examples 1 to 8 and the comparative examples 1 to 5 that the differential impedance of the transmission line pair can be decreased to not more than 50Ω and the insulation reliability between the wiring traces D 1 can be ensured by setting the width w of the wiring trace D 1 to not more than 250 μm, setting the distance d between the adjacent wiring traces D 1 to not less than 8 μm, adjusting the thickness t of the base insulating layer 25 , and providing the metal layer 24 so as to be opposite to the wiring traces D 1 with the base insulating layer 25 sandwiched therebetween.

While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.

›Tables in the description — 3
TABLE 1
WIDTH [μm]DISTANCE [μm]THICKNESS [μm]DIFFERENTIAL
OF WIRINGBETWEEN WIRINGOF BASE INSULATINGIMPEDANCE
TRACETRACESLAYER[Ω]
INVENTIVE2508610
EXAMPLE 1
INVENTIVE10010520
EXAMPLE 2
INVENTIVE1501012.525
EXAMPLE 3
INVENTIVE150151630
EXAMPLE 4
INVENTIVE901012.535
EXAMPLE 5
INVENTIVE60201650
EXAMPLE 6
COMPARATIVE250835
EXAMPLE 1
COMPARATIVE60301655
EXAMPLE 2
COMPARATIVE505012.580
EXAMPLE 3
TABLE 2
DISTANCE [μm]PRESENCE/ABSENCE
BETWEEN WIRINGOF DECREASE IN
TRACESINSULATION RESISTANCE
INVENTIVE8ABSENT
EXAMPLE 7
COMPARATIVE5PRESENT
EXAMPLE 4
TABLE 3 — DIFFERENTIAL
PRESENCE/ABSENCEIMPEDANCE
OF METAL LAYER[Ω]
INVENTIVEPRESENT31 Ω
EXAMPLE 8
COMPARATIVEABSENT53 Ω
EXAMPLE 5

Claims as granted

6 claims

Log in to read the claims of this application.

Log in to unlock

Classifications

5 codes
IPC · International Patent Classification
Section H — Electricity
  • H05K1/16
USPC · US Patent Classification
174/260361/760174/254360/245.9

Claim changes

Soon
Coming soonHow the claims changed between publication and grant

See which claims were amended, added or cancelled during examination, with every added and removed word marked.

AmendedAddedCancelledUnchanged

The published claims of this application are not paired with the granted ones in what we hold.

File wrapper

⤢ drag to zoomApr 2010Jul 2010Oct 2010Jan 2011Apr 2011Jul 2011Oct 2011Jan 2012Apr 2012Jul 2012Oct 2012Jan 2013USPTOApplicantRestriction requirementNon-final rejectionResponse after non-final
USPTOApplicanthover for detail · click to open
Pendency
2.6 y
956 days filing → grant
Office actions
1
after a restriction
Responses
1
no RCE
Examiner
Ishwarbhai Patel
art unit 2835 · TC 2800
Citations: 13 back · 1 forward

See the full prosecution history — every USPTO and applicant action on this file, in order.

Log in to unlock

Documents

Log in to open the documents of this file: the application as filed, every office action and response, the notice of allowance.

Log in to unlock

Chain of title

⤢ drag to zoom20102012201420162018202020222024202620282030Owner 1
Titlehover for detail · click to open

See the full assignment history — every owner this patent has passed through, with recordation dates and reel/frame numbers.

Log in to unlock