Display device
Granted 8 Nov 2022 · no office action yet
Current assignee: Samsung Display · originally Samsung Electronics
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Attorney: Attorney · Log in to unlock
Inventors: Han Ho Park, So Yeon Joo, Chung-Seok Lee, Jeong Eun Park +1 · Examiner: Tremesha S Willis · AU 2847 · TC 2800
Life of the application
7 dated eventsAbstract
A display device includes a display panel, a printed circuit board (PCB), and a flexible printed circuit board (FPCB). The display panel includes a first pad portion. The PCB includes a second pad portion. The FPCB includes a first end portion and a second end portion. The first end portion is connected to the first pad portion, and the second end portion is connected to the second pad portion. The second pad portion includes a first pad group and a second pad group, each including a plurality of test pads. One test pad of the first pad group is connected to one test pad of the second pad group.
Description
10 parts›CROSS-REFERENCE TO RELATED APPLICATION
This application claims priority to and the benefit of Korean Patent Application No. 10-2020-0117033, filed in the Korean Intellectual Property Office on Sep. 11, 2020, the entire contents of which are herein incorporated by reference.
›BACKGROUND
1. Technical Field
One or more embodiments described here in relate to a display device.
2. Description of the Related Art
A flexible printed circuit board (FPCB) may include a flexible insulated substrate equipped with wiring for connection to one or more circuits or electronic components. When used in a display device, the FPCB may be used to connect a display panel and a printed circuit board (PCB). If the FPCB is bonded to the display panel, pads of the display panel may be electrically connected to pads of the FPCB. As the size of the pads become smaller and the pitch of the pads becomes finer to achieve higher resolution displays, the bonding quality of the electrical connections of the FPCB may degrade.
The above information disclosed in this Background section is only for enhancement of understanding of the background, and therefore it may contain information that does not form the prior art that is already known in this country to a person of ordinary skill in the art.
›SUMMARY
One or more embodiments provide a display device with an improved arrangement of connection pads at least relative to at least one printed circuit board, which, for example, may include but is not limited to a flexible printed circuit board.
These or other embodiments provide a display device having at least one printed circuit board that has a reduced number of electrical connections, which board, for example, may include but is not limited to a flexible printed circuit board.
These or other embodiments provide a display device that achieves improved bonding quality of electrical connections with a printed circuit board, which, for example, may include but is not limited to a flexible printed circuit board.
These or other embodiments provide an arrangement of connection pads in a display device which allows for efficient testing of the bonding quality of a flexible printed circuit board in a short period of time, which flexible printed circuit board may connect, for example, a printed circuit board to a display panel.
In accordance with one or more embodiments, a display device includes a display panel including a first pad portion, a printed circuit board (PCB) including a second pad portion, and a flexible printed circuit board (FPCB) including a first end portion and a second end portion, the first end portion connected to the first pad portion and the second end portion connected to the second pad portion. The second pad portion includes a first pad group and a second pad group, each including a plurality of test pads. One test pad of the first pad group is connected to one test pad of the second pad group.
In accordance with one or more embodiments, a display device includes a display panel including a first pad portion and a second pad portion, a printed circuit board (PCB) including a third pad portion and a fourth pad portion, a first flexible printed circuit board (FPCB) including a first end portion connected to the first pad portion and a second end portion connected to the third pad portion, and a second flexible printed circuit board including a first end portion connected to the second pad portion and a second end portion connected to the fourth pad portion. The third pad portion includes a first pad group and a second pad group each including a plurality of test pads, and the fourth pad portion includes a first pad group and a second pad group each including a plurality of test pads. One test pad of the second pad group of the third pad portion is connected to one test pad of the first pad group of the fourth pad portion.
›BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 illustrates an embodiment of a display device.
FIG. 2 illustrates an enlarged view of a region R in FIG. 1 .
FIG. 3 illustrates an embodiment a flexible printed circuit board in FIG. 2 is removed.
FIG. 4 illustrates an embodiment to measure terminal connection resistances.
FIG. 5 illustrates an embodiment where a display panel, a printed circuit board, and a flexible printed circuit board are bonded in a display device.
FIG. 6 illustrates an embodiment to measure connection resistance in a display device to which one or more flexible printed circuit boards are bonded.
FIG. 7 illustrates an equivalent circuit diagram corresponding to FIG. 6 .
FIG. 8 illustrates a embodiment to measure connection resistance in a display device.
FIGS. 9 to 12 illustrate embodiments of bonding a display panel, printed circuit board, and flexible printed circuit board of a display device.
FIG. 13 illustrates an embodiment of a portion of a display area in a display device.
›DETAILED DESCRIPTION OF THE EMBODIMENTS · 1 of 6
Embodiments will be described in detail with reference to accompanying drawings so that those skilled in the art to which the inventive concept belongs can easily implement them. Further, sizes and thicknesses of constituent members shown in the accompanying drawings are arbitrarily given for better understanding and ease of description.
It will be understood that when an element such as a layer, film, region, or substrate is referred to as being “on” another element, it can be directly on the other element or intervening elements may also be present. In contrast, when an element is referred to as being “directly on” another element, there are no intervening elements present. In addition, unless explicitly described to the contrary, the word “comprise” and variations such as “comprises” or “comprising” will be understood to imply the inclusion of stated elements but not the exclusion of any other elements.
Throughout the specification, “connected” does not only mean that two or more constituent elements are directly connected, but also when two or more constituent elements are connected indirectly through other constituent elements, and it may include a case where integral parts are connected to each other even if they may be referred to by a different name depending on the position or function, as well as the case of being physically connected or electrically connected.
In the drawings, symbols “x”, “y”, and “z” representing a direction are used, where “x” is a first direction, “y” is a second direction perpendicular to the first direction, and “z” is a third direction perpendicular to the first direction and the second direction. The first direction x, the second direction y, and the third direction z may correspond to a horizontal direction, a vertical direction, and a thickness direction of the display device, respectively. Unless otherwise specified in the specification, “overlapping” means overlapping in a plan view and overlapping in the third direction z.
FIG. 1 illustrates a top plan view of a display device according to an embodiment. The display device may include a display panel 10 , a flexible printed circuit board (FPCB) 20 , an integrated circuit chip 30 , and a printed circuit board (PCB) 40 .
The display panel 10 includes a display area DA and a non-display area NA. The display area DA corresponds to a screen where an image is displayed, and the non-display area NA corresponds to a location where circuits and/or signal lines (for generating and/or transmitting various signals applied to the display area) may be disposed. The non-display area NA may surround the display area DA. In the embodiment of FIG. 1 , a boundary between the display area DA and non-display area NA is shown as a rectangular dotted line.
The display area DA includes pixels PX disposed in a predetermined (e.g., matrix) pattern of the display panel 10 . The display area DA may also include signal lines. Examples include one or more of a first scan line 121 , a second scan line 122 , a data line 171 , a driving voltage line 172 , a common voltage line 173 , or an initializing voltage line 174 . The first scan line 121 and the second scan line 122 may extend approximately in the first direction x, and the data line 171 , driving voltage line 172 , common voltage line 173 , and initializing voltage line 174 may extend approximately in the second direction y. At least one of the driving voltage line 172 , the common voltage line 173 , or the initializing voltage line 174 may include at least one voltage line extending approximately in the first direction x and at least one voltage line extending approximately in the second direction y, for example, to form a mesh shape. The first scan line 121 , second scan line 122 , data line 171 , driving voltage line 172 , common voltage line 173 , and initializing voltage line 174 may be connected to a respective pixel PX. Accordingly, tach pixel PX may receive a first scan signal, a second scan signal, a data voltage, a driving voltage, a common voltage, and a driving voltage from these signal lines. A similar arrangement of lines may be connected to other ones of the pixels PX to receive similar signals. Each of the pixels PX may include, for example, a light emitting element, such as, but not limited to, a light emitting diode (LED).
In one embodiment, the display area DA of the display panel 10 may also include one or more touch electrodes to detect an input from a user (e.g., a contact and/or non-contact touch input from a finger, stylus, or other object).
The non-display area NA of the display panel 10 may include a pad portion PP 1 , where one or more pads may be disposed to receive signals from an external source relative to the display panel 10 . A first end portion of the FPCB 20 may be bonded to the pad portion PP 1 , and pads of the FPCB 20 may be electrically connected to the one or more pads of the pad portion PP 1 . In one embodiment, the display panel 10 may include two or more pad portions PP 1 spaced from each other along one edge of the display panel 10 . In this case, the FPCB 20 may be bonded to the two or more pad portions PP 1 . In one embodiment, the display panel 10 may include one pad portion PP 1 having a predetermined size bonded to one FPCB 20 . In another embodiment, multiple pad portions PP 1 of the same or different sizes may be bonded to the FPCB 20 .
The non-display area NA may also include a driving unit (e.g., a driver or driving logic) that generates and/or processes various signals to drive the display panel 10 . Relative to pixel PX, the driving unit may include, for example, a data driver that applies a data signal to the data line 171 , a gate driver that applies a gate signal to the first scan line 121 and the second scan line 122 , and a signal controller that controls the data driver and the gate driver. Each of the pixels PX may receive a data voltage and/or an initializing voltage at predetermined timing based on a corresponding scan signal generated by the gate driver. In one embodiment, the gate driver may be integrated with the display panel 10 and may be on at least one side of the display area DA.
›DETAILED DESCRIPTION OF THE EMBODIMENTS · 2 of 6
The data driver may be incorporated, for example, within an integrated circuit chip 30 , which, for example, may be mounted on the FPCB 20 . Signals output from the integrated circuit chip 30 may be transmitted to the display panel 10 through the pad portion of the FPCB 20 and the pad portion PP 1 of the display panel 10 . In one embodiment, the display device may include a plurality of integrated circuit chips 30 , at least one of which may be disposed on a FPCB 20 . In one embodiment, at least one integrated circuit chip 30 may be mounted on the non-display area NA of the display panel 10 . In this case, the integrated circuit chip 30 may be between the display area DA and the pad portion PP 1 .
The signal controller may be embodied, for example, in an integrated circuit chip mounted on a PCB 40 . The data driver and the signal controller may also be provided in the same or different integrated chips.
A second end portion of the FPCB 20 (e.g., the end the facing end of the first end portion) may be bonded and electrically connected to a pad portion PP 2 of the PCB 40 , and may transmit signals between the display panel 10 and the PCB 40 . In one embodiment, the PCB 40 may include two or more pad portions PP 2 spaced apart from each other along one edge of the display panel 10 . In one embodiment, the PCB 40 may include a number of pad portions PP 2 corresponding to the number of the FPCBs 20 .
The integrated circuit chip 30 may output the signals provided in the display area DA. For example, the integrated circuit chip 30 may output a data voltage, a driving voltage, a common voltage, a initializing voltage, and/or other signals. The non-display area NA may include a data voltage transmitting line, a driving voltage transmitting line, a common voltage transmitting line, and/or an initializing voltage line to transmit the data voltage, driving voltage, common voltage, and initializing voltage (output from integrated circuit chip 30 ) to respective ones of the data line 171 , driving voltage line 172 , common voltage line 173 , and initializing voltage line 174 of the display area DA. The integrated circuit chip 30 may also output signals to control the gate driver.
The signals output by the integrated circuit chip 30 may be input to the display panel 10 through the pads of the pad portion PP 1 connected to the pads in the first end portion of the FPCB 20 . The integrated circuit chip 30 may receive signals (e.g., image data and signals related thereto, power, etc.) based on generating the above-described signals through the pads in the second end portion of the FPCB 20 , connected to the pads of the pad portion PP 2 of PCB 40 . A processor, a memory, and/or one or more other features may be disposed in PCB 40 . When the display device is applied to a mobile communication terminal, the processor may be an application processor including a central processing unit, a graphics processing unit, a modem, etc. The FPCB 20 may be bent, and PCB 40 may be located on the rear of the display panel 10 .
FIG. 2 is an enlarged view of a region R region in FIG. 1 in accordance with an embodiment. FIG. 3 is a view showing a state in which FPCB 20 in FIG. 2 has been removed, for explanation purposes, in accordance with an embodiment. FIG. 4 is a schematic view of an arrangement to measure terminal connection resistances according to an embodiment. For example, an example of part of the region where the FPCB 20 is bonded is shown in FIGS. 2 and 3 , and an example of pads of the display panel 10 and PCB 40 (which are covered by pads of the FPCB 20 ) are shown in FIG. 3 .
In one embodiment, an anisotropic conductive layer (ACF) (e.g., see FIG. 4 ) may be used to physically bond and an establish an electrical connection between the FPCB 20 and the display panel 10 . For example, bonding of the FPCB 20 may be performed by disposing the anisotropic conductive layer on the pad portion PP 1 of the display panel 10 and adhering them together, and pressing the first end portion of the FPCB 20 at the correct position. FPCB 20 may be attached to the display panel 10 by hardening the anisotropic conductive layer, e.g., by applying a predetermined pressure and temperature during compression. For accurate alignment of the FPCB 20 , in one embodiment alignment marks AM may be disposed on the display panel 10 and the FPCB 20 .
After bonding the first end portion of the FPCB 20 to the pad portion PP 1 of the display panel 10 , the second end portion of the FPCB 20 may be bonded to the pad portion PP 2 of the PCB 40 . Bonding FPCB 20 to PCB 40 may also be performed using the anisotropic conductive layer as above, or a different way of bonding may be used in accordance with another embodiment.
After bonding FPCB 20 to display panel 10 and PCB 40 , a test may be performed to determine the bonding quality. In one embodiment, bonding quality may correspond to the quality of electrical connection between the pads of the FPCB 20 and the pads of the display panel 10 . This electrical connection may be evaluated, for example, by measuring connection resistance between the specific pads. To accomplish this, in one embodiment test pads P 1 , P 2 , and P 3 may be disposed on the pad portion PP 1 of the display panel 10 , for example, in the manner shown in FIG. 4 .
A first pad group including the test pads may be disposed at one end portion of the pad portion PP 1 in a first direction x, and a second pad group including test pads P 1 , P 2 , and P 3 may be disposed at the other end portion of the pad portion PP 2 . The test pads P 1 , P 2 , and P 3 may be electrically connected to each other by extensions of each test pad P 1 , P 2 , and P 3 . At least one dummy pad PD may be disposed between at least two of the test pads P 1 , P 2 , and P 3 , to adjust an interval between the test pads P 1 , P 2 , and P 3 . In one embodiment, the test pads of the first pad group and the test pads P 1 , P 2 , and P 3 of the second pad group may be symmetric with respect to a predetermined point (e.g., a center) of the pad portion PP 1 . Signal pads SP (that may receive signals output from the integrated circuit chip 30 ) may be disposed between the first pad group and the second pad group.
›DETAILED DESCRIPTION OF THE EMBODIMENTS · 3 of 6
The FPCB 20 may include test pads FP 1 , FP 2 , and FP 3 connected to the test pads P 1 , P 2 , and P 3 of the pad portion PP 1 . The FPCB 20 may include signal pads PSP connected to the signal pads SP of the pad portion PP 1 . The FPCB 20 may include a dummy pad FD corresponding to the dummy pad DP of the pad portion PP 1 .
Similar to the pad portion PP 1 of the display panel 10 , test pads B 1 , B 2 , B 3 , and B 4 may be disposed in the pad portion PP 2 of the PCB 40 . In PCB 40 , the test terminals TP 1 , TP 2 , TP 3 , and TP 4 may be respectively connected to the test pads B 1 , B 2 , B 3 , and B 4 by wirings W 1 , W 2 , W 3 , and W 4 .
The first pad group including the test pads may be disposed at one end portion of the pad portion PP 2 in the first direction x. The second pad group including the test pads B 1 , B 2 , B 3 , and B 4 may also be disposed at the other end of the pad portion PP 2 . In one embodiment, the test pads of the first pad group and test pads B 1 , B 2 , B 3 , and B 4 of the second pad group may be symmetric with respect to a predetermined point (e.g., a center) of the pad portion PP 2 . The signal pads SB for transmitting the signals to the integrated circuit chip 30 may be disposed between the first pad group and the second pad group.
The FPCB 20 may include test pads FB 1 , FB 2 , FB 3 , and FB 4 connected to the test pads B 1 , B 2 , B 3 , and B 4 of the pad portion PP 2 . The FPCB 20 may include signal pads FSB connected to the signal pads SB of the pad portion PP 2 . In the FPCB 20 , the test pads FP 1 , FP 2 , and FP 3 of the first end portion may be electrically connected to the test pads FB 1 , FB 2 , FB 3 , and FB 4 of the second end portion by wirings in the FPCB 20 . For example, the first test pad FP 1 may be connected to the first test pad FB 1 , the second test pad FP 2 may be connected to the second and third test pads FB 2 and FB 3 , and the third test pad FP 3 may be connected to the fourth test pad FB 4 . In one embodiment, among test pads FP 1 , FP 2 , and FP 3 , the first test pad FP 1 and the third test pad FP 3 (that are disposed on both sides) may be connected to one test pad FB 1 and one test pad FB 4 , and the second test pad FP 2 disposed at the center may be connected to two test pads FB 2 and FB 3 . The wirings connected to the second and third test pads FB 2 and FB 3 may be branched, for example, from wiring connected to the second test pad FP 2 .
In view of these connections, a connection resistance measurement circuit as shown in FIG. 4 may be formed. In one embodiment, the measured connection resistance may be a connection resistance R between the second test pad P 2 of the display panel 10 and the second test pad FP 2 of the FPCB 20 . To measure the connection resistance R, a current source may be connected to the third and fourth test terminals TP 3 and TP 4 to apply a current I and a voltage meter may be connected to the first and second test terminals TP 1 and TP 2 to measure a voltage V. The connection resistance R may be calculated in accordance with the following equation: R=V/I.
If the connection resistance R is measured using 4 terminals in this way, adverse influence on wire resistance may be excluded or reduced compared to a method of measuring a 2-terminal loop resistance. As a result, connection resistance R may be measured more accurately in accordance with the 4-terminal embodiment described herein. If the second test pads P 2 of the first and second pad groups at ends of the pad portion PP 1 are evaluated to be well connected to the corresponding second test pads PF 2 of the FPCB 20 , the signal pads SP between the first and second pad groups may also be evaluated as being well connected to the signal pads SB.
To perform a 4-terminal measurement, a power supply (e.g., the current source I) and a measurement device (e.g., the voltage meter) may be connected to four test terminals TP 1 , TP 2 , TP 3 , and TP 4 . When a plurality of FPCBs 20 are bonded to the display panel 10 and the PCB 40 , test terminals of eight times the number of the FPCBs 20 may be used to test the bonding quality of each FPCB 20 . For example, when n FPCBs are bonded, n×8 test terminals may be used. To dispose a plurality of test terminals on the PCB 40 , considerable space may be used. This may place restrictions on the design and disposition of the test pads, and down-sizing of PCB 40 may be difficult. In addition, when the power device and measurement device are connected to a plurality of test terminals, it may be difficult to connect the devices and obtaining a measurement may take a lot of time.
FIG. 5 is a schematic view showing bonding a display panel, a CB, and a FPCB in a display device according to an embodiment. In FIG. 5 , the display device includes four FPCBs 20 bonded to the display panel 10 and PCB 40 . To more clearly indicate characteristics of the embodiment, display panel 10 is shown only in the vicinity of the pad portion PP 1 , without the integrated circuit chip 30 and the signal pads SP, FSP, SB, and FSB.
Referring to FIG. 5 , in each FPCB 20 , the first end portion is bonded to the pad portion PP 1 of the display panel 10 , and the second end portion is bonded to the pad portion PP 2 of the PCB 40 . Referring to FIGS. 2 and 3 , the first pad group and the second pad group (including test pads P 1 , P 2 , and P 3 ) may be disposed at ends of each pad portion PP 1 in the first direction x. The test pads P 1 , P 2 , and P 3 of the first pad group and the test pads P 1 , P 2 , and P 3 of the second pad group may be symmetric with respect to a predetermined point (e.g., a center) of the pad portion PP 1 . The first pad group and the second pad group (including the test pads B 1 , B 2 , B 3 , and B 4 ) may be at ends of each pad portion PP 2 in the first direction x. The test pads B 1 , B 2 , B 3 , and B 4 of the first pad group and the test pads B 1 , B 2 , B 3 , and B 4 of the second pad group may be symmetric with respect to a predetermined point (e.g., a center) of the pad portion PP 2 .
›DETAILED DESCRIPTION OF THE EMBODIMENTS · 4 of 6
In the FPCB 20 , the test pads FP 1 , FP 2 , and FP 3 connected to the test pads P 1 , P 2 , and P 3 of the pad portion PP 1 may be included in the first end portion. The test pads FB 1 , FB 2 , FB 3 , and FB 4 connected to the test pads B 1 , B 2 , B 3 , and B 4 of the pad portion PP 2 may be included in the other end. The first test pad FP 1 may be connected to the first test pad FB 1 , the second test pad FP 2 may be connected to the second and third test pads FB 2 and FB 3 , and the third test pad FP 3 may be connected to the fourth test pad FB 4 .
In the PCB 40 , in each pad group, the first test pad B 1 may be connected to the first test terminal TP 1 by wiring W 1 , and the second test pad B 2 may be connected to the second test terminal TP 2 by wiring W 2 . In each pad group, the third test pad B 3 may be connected to the third test pad B 3 of the adjacent pad group by the wiring W 3 ′, may be connected to the third test terminal TP 3 by wiring W 3 , or may be connected to the fourth test terminal TP 4 by wiring W 4 . In each pad group, the fourth test pad B 4 may be connected to the fourth test pad B 4 of the adjacent pad group by wiring W 4 ′.
In the illustrated embodiment, the third test pad B 3 of the pad group at the leftmost side is connected to the third test terminal TP 3 , the third test pad B 3 of the pad group at the rightmost side is connected to the fourth test terminal TP 4 , and the remaining third test pads B 3 are connected to the third test pad B 3 of the pad group connected to another FPCB 20 .
In this way, when the test pads B 1 , B 2 , B 3 , and B 4 of the PCB 40 are connected, wire resistance may be reduced or minimized. Also, current may be applied to the PCBs 40 using two test terminals TP 3 and TP 4 . Since the third and fourth test terminals TP 3 and TP 4 are not to be disposed for the third and fourth test pads B 3 and B 4 of each pad group, the size of the PCB 40 may be reduced and design freedom may be increased. In addition, since the power supply may be connected only once to measure the resistance of the several FPCBs 20 , measurement time may be significantly shortened.
In the shown embodiment, the third and fourth test terminals TP 3 and TP 4 are disposed at the right of the PCB 40 . In another embodiment, the third and fourth test terminals TP 3 and TP 4 may be disposed at other locations, e.g., the left side or center of the PCB 40 . Also, the third and fourth test terminals TP 3 and TP 4 may be provided to one of wirings W 4 ′ connecting the third test pad B 3 of the pad group of the leftmost side and the third test pad B 3 of the pad group of the rightmost side and/or connecting adjacent fourth test patterns B 4 .
FIG. 6 is a connection diagram illustrating an embodiment to measure connection resistance in a display device to which n FPCBs are bonded, and FIG. 7 is an example of an equivalent circuit diagram of the connection diagram shown in FIG. 6 .
When the n FPCBs 20 are bonded, if the test pad patterns are connected as shown in FIG. 5 , the test pad patterns for measuring connection resistance between the second test pad P 2 of the display panel 10 and the second test pad FP 2 of the FPCB 20 may be connected as shown in FIG. 6 . The connection resistances between the second test pads P 2 and FP 2 may be represented by R 11 , R 12 , . . . , Rn 2 as shown in the circuit diagram of FIG. 7 . The connection resistances R 11 , R 12 , . . . , Rn 2 may be calculated, for example, by connecting the current source to the third and fourth test terminals TP 3 and TP 4 to apply current I and by connecting the voltage meter to the first and second test terminals TP 1 and TP 2 to measure the voltage. Since a single current source may be used by serializing the connection of the current source, and only one third test terminal TP 3 and one fourth test terminal TP 4 may be used, the number of test terminals TP 1 , TP 2 , TP 3 , and TP 4 may be reduced.
FIG. 8 is a measurement schematic view of an arrangement to measure connection resistance in a display device according to an embodiment. In FIG. 8 , an example is shown for measuring the connection resistance in a display device in which four FPCBs 20 are bonded as shown in FIG. 5 using one one-channel current source CS and two two-channel voltage meters VM 1 and VM 2 .
Referring to FIGS. 5 and 8 , two terminals of a connection jig J 0 of the current source CS are connected to respective test terminals TP 3 and TP 4 disposed at the right side of the PCB 40 . Two terminals of a connection jig J 1 of the voltage meter VM 1 are aligned and connected to four test terminals TP 1 and TP 2 disposed corresponding to both sides of the first FPCB 20 at the left, and two terminals of a connection jig J 2 of the voltage meter VM 2 are aligned and connected to four test terminals TP 1 and TP 2 corresponding to both sides of the third FPCB 20 at the left. In this connected state, the current source CS may apply the current and voltage of the voltage meters VM 1 and VM 2 may be measured to simultaneously measure connection resistances of four positions of two FPCBs 20 .
Next, connection jig J 1 may be moved to four test terminals TP 1 and TP 2 corresponding to both sides of the second FPCB 20 from the left and then two terminals of the connection jig J 1 are aligned and connected. Also, the connection jig J 2 is moved to four test terminals TP 1 and TP 2 corresponding to both sides of the fourth FPCB 20 from the left and then two terminals of the connection jig J 2 are aligned and connected. In this connected state, connection resistances of four positions of two FPCBs 20 may be simultaneously measured as the current source CS applies the current and voltage is measured by the voltage meters VM 1 and VM 2 .
In this way, it is possible to measure the connection resistances of the FPCBs 20 in two steps while one current source CS is connected to the test terminals TP 3 and TP 4 . The measurement method of the connection resistance may be changed in various ways. For example, for the display device as illustrated, the connection resistances can be measured using one two-channel voltage meter and moving the jig three times. Also, by considering the size of the FPCB 20 and/or PCB 40 , the measurement equipment, etc., the measurement method may be changed in various ways. In measuring connection resistance to evaluate bonding quality of a plurality of FPCBs 20 , the connection resistance of a plurality of points may be measured, simultaneously or continuously, when one current source CS is connected to two test terminals TP 3 and TP 4 .
›DETAILED DESCRIPTION OF THE EMBODIMENTS · 5 of 6
FIGS. 9 to 12 are schematic views showing embodiments of bonding a display panel, a PCB, and a FPCB in a display device.
Referring to FIG. 9 , the third and fourth test terminals TP 3 and TP 4 for connecting the current source are disposed on the back of the PCB 40 . The first and second test terminals TP 1 and TP 2 for connecting the voltage meter are disposed on the front side of the PCB 40 (e.g., the surface on which the pad portion PP 2 is positioned) as in the above-described embodiment. When the third and fourth test terminals TP 3 and TP 4 are disposed on the back of the PCB 40 , the degree of freedom of the wirings in front of the PCB 40 may be increased. If PCB 40 is a multi-layered PCB 40 , one or more of the wirings W 1 , W 2 , W 3 , or W 4 may be disposed inside the PCB 40 without being externally exposed.
Referring to FIG. 10 , the first and second test terminals TP 1 and TP 2 and the third and fourth test terminals TP 3 and TP 4 are disposed on the back of the PCB 40 . Since the test terminals TP 1 , TP 2 , TP 3 , and TP 4 are not disposed in front of the PCB 40 , design freedom of the PCB 40 may be increased.
Referring to FIG. 11 , both the first pad group and the second pad group may be disposed to one side (e.g., the left) of wirings W 3 ′ and W 4 ′ to which the first and second test terminals TP 1 and TP 2 are adjacent. In one embodiment, both the first pad group and the second pad group may be disposed at another side (e.g., right) of the wirings W 3 ′ and W 4 ′ to which the first and second test terminals TP 1 and TP 2 are adjacent. The positions of the first and second test terminals TP 1 and TP 2 may be changed in various ways. In addition, the position or arrangement of the test terminals TP 1 , TP 2 , TP 3 , and TP 4 may be designed to enable the connection without changing the measurement equipment.
Referring to FIG. 12 , test terminals TP 1 , TP 2 , PT 3 , and TP 4 may be adjacent to each other in a predetermined area of the PCB 40 . Although the test terminals TP 1 , TP 2 , PT 3 , and TP 4 are shown to be positioned on a central portion of the PCB 40 in the first direction x, they may be disposed at another location (e.g., right or left side) of the PCB 40 . In one embodiment, the test terminals TP 1 , TP 2 , PT 3 , and TP 4 may be disposed in two or more columns, for example, in the first direction x. The first test terminals TP 1 and the second test terminals TP 2 may be disposed in different rows, and the first test terminals TP 1 and the second test terminals TP 2 in each row may be mixed (e.g., alternately). The first test terminal TP 1 and the second test terminal T 2 of each pad group may be aligned in the second direction y. The third test terminal TP 3 and the fourth test terminal TP 4 may be on one side of the first and second test terminals T 1 and T 2 . The width of the region where the test terminals TP 1 , TP 2 , PT 3 , and TP 4 are disposed may be approximately less than the width of one or two FPCBs 20 . The spacing between test terminals TP 1 , TP 2 , PT 3 , and TP 4 may be less than the width of one or two test terminals. When the test terminals TP 1 , TP 2 , PT 3 , and TP 4 are adjacent to each other, it may be easier to connect the terminals of the measurement device.
FIG. 13 is a schematic cross-sectional view of an embodiment of a portion (e.g., a pixel) of a display area in a display device, for example, as described herein. Referring to FIG. 13 , the display panel 10 of a display device includes a substrate 110 with several layers, elements, and wirings formed thereon. The substrate 110 may include an insulating material such as glass or plastic.
A light blocking layer LB may be disposed on the substrate 110 to block external light from reaching the semiconductor layer AL of transistor TR and therefore to prevent characteristic deterioration of the semiconductor layer AL. The light blocking layer LB may function, for example, as an electrode to which a specific voltage is applied from the display panel 10 . In this case, a current change rate in a saturation region of a voltage-current characteristic graph of the transistor TR may decrease. The light blocking layer LB may include various materials, including but not limited to copper (Cu), aluminum (Al), silver (Ag), chromium (Cr), titanium (Ti), tantalum (Ta), and the like, and may be a single layer or may include multiple layers.
A barrier layer may be disposed between the substrate 110 and the light blocking layer LB. The barrier layer may include, for example, one or more inorganic insulating materials such as a silicon nitride (SiN x ), a silicon oxide (SiO x ), and a silicon oxynitride (SiO x N y ). The barrier layer may be a single layer or may include multiple layers.
A buffer layer 120 may be disposed on the light blocking layer LB to block impurities that may diffuse from the substrate 110 to the semiconductor layer AL during the process of forming the semiconductor layer AL. The buffer layer 120 may also reduce stress applied to the substrate 110 . The buffer layer 120 may include, for example, an inorganic insulating material such as silicon nitride (SiN x ), silicon oxide (SiO x ), or a silicon oxynitride (SiO x N y ), and may be a single layer or may include multiple layers.
A semiconductor layer AL may be disposed on the buffer layer 120 and may include a channel region of the transistor TR, along with source and drain regions on respective sides thereof. The semiconductor layer AL may include, for example, amorphous silicon, polycrystalline silicon, or an oxide semiconductor. In one embodiment, the semiconductor layer AL may include a low temperature polysilicon (LTPS) or an oxide semiconductor material containing at least one of zinc (Zn), indium (In), gallium (Ga), or tin (Sn). In one embodiment, the semiconductor layer may include IGZO (indium-gallium-zinc oxide).
A gate insulating layer 140 may be disposed on the semiconductor layer AL and may include an inorganic insulating material (e.g., silicon nitride (SiN x ), silicon oxide (SiO x ), silicon oxynitride (SiO x N y )) and may be a single layer or may include multiple layers.
›DETAILED DESCRIPTION OF THE EMBODIMENTS · 6 of 6
A gate conductive layer may include a gate electrode GE of the transistor TR, a first scan line 121 , a second scan line 122 , etc., and may be disposed on the gate insulating layer 140 . The gate conductive layer may include, for example, molybdenum (Mo), aluminum (Al), copper (Cu), titanium (Ti), or another material, and may be a single layer or may include multiple layers.
An interlayer insulating layer 160 may be disposed on the gate conductive layer and may include an inorganic insulating material (e.g., silicon nitride (SiN x ), silicon oxide (SiO x ), silicon oxynitride (SiO x N y )), and may be a single layer or may include multiple layers.
A data conductive layer may be disposed on the interlayer insulating layer 160 and may include a source electrode SE and a drain electrode DE of the transistor TR, a data line 171 , a driving voltage line 172 , a common voltage line 173 , an initializing voltage line 174 , and other features. The drain electrode DE may be connected to the light blocking layer LB through a contact hole formed in the interlayer insulating layer 160 and the buffer layer 120 . The data conductive layer may include, for example, aluminum (Al), platinum (Pt), palladium (Pd), silver (Ag), magnesium (Mg), gold (Au), nickel (Ni), neodymium Nd, iridium (Ir), chromium (Cr), nickel (Ni), calcium (Ca), molybdenum (Mo), titanium (Ti), tungsten (W), copper (Cu), or another conductive material. The data conductive layer may be a single layer or may include multiple layers.
A planarization layer 180 may be disposed on the data conductive layer and, for example, may be an organic layer. In one embodiment, the planarization layer 180 may include an organic insulating material. Examples include a general purpose polymer (e.g., poly(methyl methacrylate) or polystyrene), a polymer derivative having a phenolic group, an acryl-based polymer, an imide polymer, a polyimide, an acryl-based polymer, and a siloxane-based polymer.
A passivation layer may be disposed between the data conductive layer and the planarization layer 180 , and may include one or more inorganic insulating materials, e.g., silicon nitride (SiN x ), a silicon oxide (SiO x ), silicon oxynitride (SiO x N y ), or another material.
A pixel electrode E 1 of the light emitting diode LED may be disposed on the planarization layer 180 , and may be connected to the drain electrode DE through a contact hole formed in the planarization layer 180 . The pixel electrode E 1 may be formed, for example, of a reflective conductive material, a semi-transmissive conductive material, or a transparent conductive material. The pixel electrode E 1 may contain a transparent conductive material. Examples include indium tin oxide (ITO) or indium zinc oxide (IZO). In one embodiment, the pixel electrode E 1 may include a metal or metal alloy. Examples include lithium (Li), calcium (Ca), aluminum (Al), silver (Ag), magnesium (Mg), and gold (Au).
A pixel definition layer 360 having an opening overlapping the pixel electrode E 1 may be disposed on the planarization layer 180 . The pixel definition layer 360 may include an organic insulating material, e.g., an acryl-based polymer or an imide-based polymer.
An emission layer EL may be disposed on the pixel electrode E 1 . In addition to the emission layer EL, at least one of a hole injection layer, a hole transport layer, an electron transport layer, or an electron injection layer may be disposed on the pixel electrode E 1 .
A common electrode E 2 may be disposed on the emission layer EL and, in one embodiment, may be disposed over one or more pixels. The common electrode E 2 may be may have a light transmissive characteristic and, for example, may include a thin layer of a metal having a low work function such as calcium (Ca), barium (Ba), magnesium (Mg), aluminum (Al), and silver (Ag). In one embodiment, the common electrode E 2 may include a transparent conductive oxide such as indium tin oxide (ITO) or indium zinc oxide (IZO).
The pixel electrode E 1 , emission layer EL, and common electrode E 2 of each pixel PX form a light emitting diode LED such as an organic light emitting diode. The pixel electrode E 1 may be an anode of the light emitting diode (LED), and the common electrode E 2 may be a cathode of the light emitting diode (LED).
An encapsulation layer may be disposed on the common electrode E 2 and, for example, may be a glass substrate bonded to the substrate 110 by a sealant. The encapsulation layer may be a thin film encapsulation layer including, for example, a stacked arrangement of at least one inorganic layer and at least one organic layer.
While the inventive concept has been described in connection with what is presently considered to be practical embodiments, it is to be understood that the inventive concept is not limited to the disclosed embodiments. On the contrary, it is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. The embodiments may be combined to form additional embodiments.
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