Retaining mechanism for trocar assembly

The present disclosure relates to reusable adapter assemblies for surgical stapling devices. More particularly, the present disclosure relates to a retaining mechanism for releasably securing a removable trocar assembly within a reusable adapter assembly.

Background of Related Art

Surgical devices for applying staples, clips, or other fasteners to tissue are well known. Typically, endoscopic stapling devices include an actuation unit, i.e., a handle assembly for actuating the device and a shaft for endoscopic access, and a tool assembly disposed at a distal end of the shaft. In certain of these devices, the shaft includes an adapter assembly, having a proximal end securable to the handle assembly and a distal end securable to the tool assembly.

Circular stapling devices typically includes a trocar assembly for positioning an attached anvil assembly. The trocar assembly may be releasably securable within the adapter assembly to permit cleaning and sterilizing and reuse of the adapter assembly. It would be beneficial to have a retaining mechanism for releasably securing the trocar assembly with the adapter assembly.

An adapter assembly for connecting a loading unit to a handle assembly is provided. The adapter assembly includes an outer sleeve, a trocar assembly releasably securable with the outer sleeve, and a retaining mechanism configured to releasably secure the trocar assembly within the outer sleeve. The trocar assembly includes a trocar housing defining first and second openings. The retaining mechanism includes first and second button members configured for operable engagement by a user. The first and second button members are movable between a lock position with the first and second button members being flush with an outer surface of the outer sleeve, a release position in which the first and second button members are recessed below the outer surface of the outer sleeve, and a cleanse position in which the first and second button members extend beyond the outer surface of the outer sleeve. The trocar assembly is securely coupled within the outer sleeve in the lock position.

In embodiments, the retaining mechanism may further include first and second plunger members in operable engagement with the respective first and second button members such that movement of the first button member results in corresponding movement of the first plunger member and movement of the second button member results in corresponding movement of the second plunger member. Each of the first and second plunger members includes a flange portion configured for selective reception within the respective first and second openings of the trocar housing.

The retaining mechanism may further include first and second spring members for biasing the respective first and second plunger members towards each other. The first and second plunger members are spaced apart when the first and second button members are in the lock position. The first and second plunger members may engage the trocar housing when the first and second button members are in the release position. The first and second plunger members may be spaced from the trocar assembly when the first and second button members are in the release position.

Each of the first and second button members of the retaining mechanism may include a pair of tab portions. The tab portions may be configured to engage the outer sleeve to retain the first and second button members within the adapter assembly. The adapter assembly may further include a connector housing for releasably securing a loading unit to the outer sleeve. The trocar assembly may include a trocar member selectively extendable from the trocar housing.

The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and, together with a general description of the disclosure given above, and the detailed description of the embodiments given below, serve to explain the principles of the disclosure, wherein:

FIG. 1 is a perspective view of a surgical stapling device including an handle assembly and an adapter assembly according to an embodiment of the present disclosure;

FIG. 2 is a perspective view of the adapter assembly shown in FIG. 1 with a removable trocar assembly extending from a distal portion of the adapter assembly;

FIG. 3 is a perspective view of the distal portion of the adapter assembly with an outer sleeve removed to expose a retaining mechanism;

FIG. 4 is a side perspective view of the removable trocar assembly and distal portion of the adapter assembly shown in FIG. 2 , with the removable trocar removed from within the adapter assembly;

FIG. 5 is a side perspective view of the retaining mechanism shown in FIG. 3 , with components separated;

FIG. 6 is a cross-sectional end view of the adapter assembly shown in FIG. 2 taken along line 6 - 6 , with the retainer mechanism in a lock position;

FIG. 7 is the cross-sectional end view of the adapter assembly shown in FIG. 6 , with the retainer mechanism in a release position;

FIG. 8 is the cross-sectional end view of the adapter assembly shown in FIG. 6 , with the retainer mechanism in a release position, and the trocar assembly removed;

FIG. 9 is a cross-sectional end view taken along section line 9 - 9 shown in FIG. 10 , with the retaining mechanism in a cleanse position;

FIG. 10 is an enlarged view of the distal portion of the adapter assembly shown in FIG. 2 , with the retaining mechanism in a cleanse position;

FIG. 11 is an enlarged view of the indicated area of detail shown in FIG. 10 ; and

FIG. 12 is a cross-sectional end view taken along section line 12 - 12 shown in FIG. 10 .

Embodiments of the presently disclosed adapter assembly including a retaining mechanism for securing a removable trocar assembly therein will now be described in detail with reference to the drawings in which like reference numerals designate identical or corresponding elements in each of the several views. As is common in the art, the term “proximal” refers to that part or component closer to the user or operator, i.e. surgeon or clinician, while the term “distal” refers to that part or component further away from the user.

Referring initially to FIG. 1 , an adapter assembly according to an embodiment of the present disclosure, shown generally as adapter assembly 100 , is a component of a surgical stapling device 10 . The surgical stapling device 10 further includes a powered handle assembly 20 , a loading unit 30 , and an anvil assembly 40 . Although shown and described with reference to surgical stapling device 10 , the aspects of the present disclosure may be modified for use with manual surgical stapling devices having various configurations, and with powered surgical stapling devices having alternative configurations. For a detailed description of exemplary surgical stapling devices, please refer to commonly owned U.S. Pat. No. 9,023,014 (“the '014 patent) and U.S. Pat. Appl. Publ. No. 2012/0253329 (“the '329 application”), the content of each of which is incorporated by reference herein in their entirety.

With reference to FIG. 2 , the adapter assembly 100 includes a proximal portion 102 configured for operable connection to the handle assembly 20 ( FIG. 1 ) and a distal portion 104 configured for operable connection to the loading unit 30 ( FIG. 1 ) and to the anvil assembly 40 ( FIG. 1 ). Although shown and described as forming an integral unit, it is envisioned that the proximal and distal portions 102 , 104 may be formed as separate units that are releasably securable to one another.

The adapter assembly 100 will only be described to the extent necessary to fully disclose the aspects of the present disclosure. For a detailed description of an exemplary adapter assembly, please refer to commonly owned U.S. Pat. App. Pub. No. 2016/0106406 (“the '406 Publication”), the content of which is incorporated by reference herein in its entirety.

With additional reference to FIG. 3 , the adapter assembly 100 includes an outer sleeve 106 ( FIG. 2 ), and a connector housing 108 secured to a distal end of the outer sleeve 106 . The connector housing 108 is configured to releasably secured an end effector, e.g., the end effector 30 ( FIG. 1 ), to the adapter assembly 100 .

A drive assembly 110 ( FIG. 3 ) extends through the outer sleeve 106 ( FIG. 2 ) of the adapter assembly 100 , and includes an inner flexible band assembly 112 and an outer flexible band assembly 114 . The inner flexible band assembly 112 includes first and second flexible bands 112 a , 112 b ( FIG. 7 ), and an inner pusher member 116 ( FIG. 3 ) connected to the distal ends of the first and second flexible bands 112 a , 112 b ( FIG. 7 ). Similarly, the outer flexible band assembly 114 includes first and second flexible bands 114 a , 114 b ( FIG. 7 ), and an outer pusher member 118 . For a detailed description of the structure and function of an exemplary drive assembly, please refer to the '406 Publication, the content of which was previously incorporated herein by reference in its entirety.

With additional reference to FIG. 4 , the adapter assembly 100 further includes a trocar assembly 120 , and a retaining mechanism 130 ( FIG. 3 ) releasably securing the trocar assembly 120 relative to the outer sleeve 106 ( FIG. 4 ) of the adapter assembly 100 . The trocar assembly 120 will only be described to the extent necessary to describe the aspects of the present disclosure. For a detail description of the structure and function of an exemplary trocar assembly, please refer to the '406 Publication, the content of which was previously incorporated by reference herein in its entirety.

With particular reference to FIG. 4 , the trocar assembly 120 of the adapter assembly 100 ( FIG. 2 ) includes a trocar housing 122 , a trocar member 124 slidably disposed within the trocar housing 122 , and a drive screw 126 operably received within the trocar member 124 for axially moving the trocar member 124 relative to the trocar housing 122 . The trocar housing 122 defines first and second locking openings 123 a , 123 b ( FIG. 7 ) for receiving respective flange portions 150 c , 152 c of first and second plunger members 150 , 152 ( FIG. 7 ) of a retaining mechanism 130 of the adapter assembly 100 .

With particular reference now to FIG. 5 , the retaining mechanism 130 of the adapter assembly 100 includes a housing 132 supported within the outer sleeve 106 ( FIG. 4 ) of the adapter assembly 100 , first and second button members 140 , 142 operably supported within the housing 132 and configured for engagement by a user, and first and second plunger members 150 , 152 operably supported within the housing 132 and in engagement with the respect first and second button members 140 , 142 . As will be described in further detail below, first and second spring members 144 , 146 are disposed within the housing 132 and bias the respective plunger members 150 , 152 inward.

With continued reference to FIG. 5 , the housing 132 of the retaining mechanism 130 includes a substantially cylindrical body portion 134 disposed within the outer sleeve 106 of the adapter assembly 100 . The body portion 134 of the housing 132 defines a longitudinal cutout 131 for accommodating the first and second flexible bands 112 a , 114 a , 112 b , 114 b ( FIG. 7 ) of the respective inner and outer flexible band assemblies 112 , 114 of the adapter assembly 100 , and for receiving the trocar assembly 120 .

The body portion 134 of the housing 132 of the retaining mechanism 130 further defines first and second cutouts 133 ( FIG. 5 ), 135 ( FIG. 6 ) with corresponding first and second slots 133 a , 135 a , and corresponding first and second sets of reliefs 133 b , 135 b . The first and second cutouts 133 , 135 operably receive respective engagement portions 140 a , 142 a of the first and second button member 140 , 142 of the retaining mechanism 130 , while the first and second slots 133 a , 135 a accommodate attachment portions 140 b , 142 b of the first and second button members 140 , 142 , respectively. The body portion 134 of the housing 132 further defines first and second recesses 137 , 139 that accommodate the respective first and second plunger members 150 , 152 . The first and second recesses 137 , 139 each include a cylindrical portion 137 a , 139 b , connected to a rectangular portion 137 b , 139 b by a respective channel 137 c , 139 c.

As noted above, the first and second button members 140 , 142 of the retaining mechanism 130 each includes the engagement portion 140 a , 142 a , respectively, and the attachment portions 140 b , 142 b , respectively, extending longitudinally from the respective engagement portions 140 a , 142 a . The first and second button members 140 , 142 further include tab portions 140 c , 142 c , respectively, extending laterally outwardly from the respective first and second engagement portions 140 a , 142 a of the respective first and second button members 140 , 142 .

The engagement portions 140 a , 142 a of the first and second button members 140 , 142 of the retaining mechanism 130 are operably received within the respective first and second cutouts 133 , 135 of the housing 132 of the retaining mechanism 130 while the attachment portions 140 b , 142 b are slidingly received through the slots 133 a , 135 a ( FIG. 6 ), respectively, corresponding to and in communication with the respective first and second cutouts 133 , 135 ( FIG. 12 ). The tab portions 140 c , 142 c of the respective first and second button members 140 , 142 are received within the respective sets of reliefs 133 b , 135 b ( FIG. 12 ) of the respective first and second cutouts 133 , 135 , and engage the outer sleeve 106 of the adapter assembly 100 to retain the respective first and second button members 140 , 142 within the first and second cutouts 133 b , 135 b ( FIG. 12 ), respectively.

The engagement portions 140 a , 142 a of the respective first and second button members 140 , 142 of the retaining mechanism 130 each define a flush cutout 141 ( FIG. 6 ), 143 , respectively. As will be described below, the engagement portions 140 a , 142 a of the respective first and second button members 140 , 142 extend outwardly from the outer sleeve 106 of the adapter assembly 100 when the trocar assembly 120 is removed from the adapter assembly 100 to expose the flush cutouts 141 , 143 of the respective first and second button members 140 , 142 . The flush cutouts 141 , 143 enable cleaning and sterilizing of the interior of the adapter assembly 100 without removing the retaining mechanism 130 from within the adapter assembly 100 .

As noted above, the engagement portions 140 a , 142 a of the respective first and second button members 140 , 142 of the retaining mechanism 130 are configured for operable engagement by a user. As will be detail below, engagement of the engagement portions 140 a , 142 a by a user to move the respective first and second button members 140 , 142 inward within the first and second cutouts 133 , 135 , respectively, cause outward movement of the plunger members 150 , 152 which permits release of the trocar assembly 120 from within the adapter assembly 100 and/or facilitates receipt of the trocar assembly 120 within adapter assembly 100 .

The attachment portions 140 b , 142 b of the respective first and second button members 140 , 142 of the retaining mechanism 130 each define an opening 145 , 147 for receiving free ends 154 , 156 of a flange portion 150 b , 152 b , respectively, of the respective first and second plunger members 150 , 152 . Receipt of free ends 154 , 156 of the flange portions 150 b , 152 b of the respective first and second plunger members 150 , 152 within the respective opening 145 , 147 of the respective attachment portions 140 b , 142 b of the first and second button members 140 , 142 , respectively, couples the respective first and second plunger members 150 , 152 to the first and second button members 140 , 142 , respectively, such that movement of the respective first and second button members 140 , 142 causes corresponding movement of the respective first and second plunger members 150 , 152 .

With continued reference to FIG. 5 , each of the first and second plunger members 150 , 152 of the retaining mechanism 130 include a cylindrical portion 150 a , 152 a , respectively, the flange portion 150 b , 152 b , respectively, extending outwardly from the respective cylindrical portion 150 a , 152 a , and a locking portion 150 c , 152 c extending longitudinally from the cylindrical portion 150 a , 152 a , respectively. The first and second plunger members 150 , 152 each define a recess 151 , 153 , respectively, for receiving at least a portion of the first and second spring members 144 , 146 , respectively.

The cylindrical portions 150 a , 152 a of the respective first and second plunger members 150 , 152 of the retaining mechanism 130 are received within the respective cylindrical portions 137 a , 139 a of the first and second recesses 137 , 139 , respectively, in the housing 132 of the retaining mechanism 130 . The flange portions 150 b , 152 b of the respective first and second plunger members 150 , 152 extend through the respective channel portions 137 c , 139 c of the first and second recesses 137 , 139 , respectively, with the free ends 154 , 156 of the respective flange portions 150 b , 152 b of the respective first and second plunger members 150 , 152 received within the respective rectangular portions 137 b , 139 b of the first and second recesses 137 , 139 , respectively. The flange portion 150 b , 152 b of the respective first and second plunger members 150 , 152 engage the respective attachment portions 140 b , 142 b of the respective first and second button members 140 , 142 , within the respective rectangular portions 137 b , 139 b of the first and second recesses 137 , 139 , respectively.

The first and second spring members 144 , 146 of the retaining mechanism 130 are received within the respective recesses 151 , 153 in the first and second plunger members 150 , 152 , respectively, and bias the respective first and second plunger members 150 , 152 inwardly, as indicated by arrow “A” in FIG. 6 .

Although the retaining mechanism 130 is shown as including first and second button members 150 , 152 , and corresponding first and second plunger members 140 , 142 , it is envisioned that the retaining mechanism 130 may include only one button member and only one corresponding plunger member.

The first and second button members 150 , 152 of the retaining mechanism 130 , and the corresponding plunger members 140 , 142 of the retaining mechanism 130 are movable between a first or lock position ( FIG. 6 ), a second or release position ( FIG. 7 ), and a third or cleanse position ( FIG. 11 ). As will be described in further detail below, when in the lock position, the trocar assembly 120 is secured within the adapter assembly 100 , while in the release position, the trocar assembly 120 may be inserted into and withdrawn from the adapter assembly 100 , and in the cleanse position, the first and second button members 140 , 142 extend outwardly of the sleeve 106 of the adapter assembly 100 to expose the flush ports 141 , 143 of the respective first and second button members 140 , 142 .

With reference to FIG. 6 , the first and second button members 140 , 142 , and the corresponding plunger members 150 , 152 are shown in the lock position. In the lock position the trocar assembly 120 is fully seated within the adapter assembly 100 and is securely engaged by the retaining mechanism 130 . More particularly, when in the lock position, the locking portions 150 c , 152 c of the respective first and second plunger members 150 , 152 are received within the respective first and second openings 123 a , 123 b in the trocar housing 122 of the trocar assembly 120 . In addition, the engagement portions 140 a , 142 a of the respective first and second button members 140 , 142 are flush with the outer sleeve 106 of the adapter assembly 100 . Maintaining the first and second button members 140 , 142 flush with the outer sleeve 106 facilitates insertion of the adapter assembly 100 through an access port, lumen, and/or incision, and/or may reduce the likelihood of contaminates getting within the adapter assembly.

Turning to FIGS. 7 and 8 , the first and second button members 150 , 152 , and the corresponding plunger members 150 , 152 are shown in the release position. In the release position, the retaining mechanism 130 ( FIG. 7 ) is disengaged from the trocar assembly 120 so the trocar assembly 120 may be removed from within the adapter assembly 100 ( FIG. 8 ). More particularly, the first and second button members 140 , 142 of the retaining mechanism 130 are depressed, as indicated by arrows “B” in FIG. 7 , to cause the respective first and second plunger members 150 , 152 to move against the bias of the respective first and second spring members 144 , 146 , e.g., outwardly. As the first and second plunger members 150 , 152 move outwardly, the flange portions 150 c , 152 c of the respective first and second plunger members 150 , 152 withdraw from within the respective first and second openings 123 a , 123 b in the trocar housing 122 of the trocar assembly 120 . With the first and second plunger members 150 , 152 no longer engaging the trocar assembly 120 , the trocar assembly 120 is removable from within the adapter assembly 100 for replacement and/or cleaning and sterilizing.

With reference now to FIGS. 9-12 , the first and second button members 140 , 142 , and the corresponding plunger members 150 , 152 of the retaining mechanism 130 are shown in the cleanse position. In the cleanse position the trocar assembly 120 is removed from the adapter assembly 100 and the first and second spring members 144 , 146 bias the respective first and second plunger members 150 , 152 inward. Without the trocar assembly 120 ( FIG. 5 ) obstructing the movement of the first and second plunger members 150 , 152 , the first and second plunger members 150 , 152 move closer together than when the first and second plunger members 150 , 152 are in the lock position. In the cleanse position, the first and second button members 140 , 142 are moved outwardly by the respective first and second plunger members 150 , 152 beyond the outer sleeve 106 of the adapter assembly 100 by the respective first and second spring members 144 , 146 .

When the first and second button members 140 , 142 of the retaining mechanism 130 extend beyond the outer sleeve 106 of the adapter assembly 100 the flush cutouts 141 , 143 in the respective first and second button members 140 , 142 are exposed to facilitate cleansing and sterilizing of the adapter assembly 100 . As noted above, the tab portions 140 c , 142 c of the respective first and second button members 140 , 142 engage an inner wall of the outer sleeve 106 of the adapter assembly 100 to maintain the respective first and second button member 140 , 142 within the outer sleeve 106 of the adapter assembly 100 . In this manner, the outer sleeve 106 acts as a limit stop.

The adapter assembly 100 may be provided to a clinician with the trocar assembly 120 preloaded. In the event the trocar assembly 120 is provided to the clinician separate from the adapter assembly 100 , the trocar assembly 120 is loaded into the adapter assembly 100 in the reverse order of removal. In order to accommodate the trocar assembly 120 through the longitudinal passage 131 of the housing 132 of the retaining mechanism 130 the first and second button members 140 , 142 are depressed, as shown in FIGS. 7 and 8 , to move the first and second plunger members 150 , 152 , respectively, away from each other. As shown in FIG. 8 , when the first and second plunger members 150 , 152 are moved away from each other, the longitudinal passage 131 through the housing 132 is unobstructed, thereby allowing for receipt of the trocar assembly 120 therethrough.

Once the trocar assembly 120 is received within the adapter assembly 100 , the first and second button members 140 , 142 are released thereby allowing the respective first and second plunger members 150 , 152 to move towards one another in response to the bias of the first and second spring members 144 , 146 . If the first and second openings 123 a , 123 b in the trocar housing 122 of the trocar assembly 120 are aligned with the flange portions 150 c , 152 c , respectively, of the respective first and second plunger members 150 , 152 the flange portions 150 c , 152 c of the respective first and second plunger members 150 , 152 are received within the respective first and second openings 123 a , 123 b and the engagement portions 140 a , 142 c of the respective first and second button members 140 , 142 become flush with the outer sleeve 106 of the adapter assembly 100 . In the event that the locking portions 150 c , 152 c of the respective first and second plunger members 150 , 152 do not align with the respective first and second openings 123 a , 123 b in the trocar housing 122 , the engagement portions 140 a , 142 a of the respective first and second button members 140 , 142 remain extended beyond the outer sleeve 106 , thereby indicating to the clinician that the trocar assembly is not properly seated within the adapter assembly 100 .

Once the trocar assembly 120 is properly seated and secured within the adapter assembly 100 , the adapter assembly 100 operates in a traditional manner.

Persons skilled in the art will understand that the devices and methods specifically described herein and illustrated in the accompanying drawings are non-limiting exemplary embodiments. It is envisioned that the elements and features illustrated or described in connection with one exemplary embodiment may be combined with the elements and features of another without departing from the scope of the present disclosure. As well, one skilled in the art will appreciate further features and advantages of the disclosure based on the above-described embodiments. Accordingly, the disclosure is not to be limited by what has been particularly shown and described.