Power supply device

The present invention relates to a power supply device. Particularly, the present invention relates to a power supply device that converts and supplies power from a high voltage battery to a low voltage battery and a load.

In recent years, with the growing awareness of global environmental conservation, the expansion of electric vehicles and plug-in hybrid vehicles is in demand. These cars include a main battery that supplies power to a motor during traveling. When charging this main battery from a commercial alternating-current power supply, there is a need for a power supply device that has a function for insulating between the commercial power supply and the main battery to charge with less power and in a safe manner. This power supply device needs to have high conversion efficiency.

An electric vehicle includes an insulated direct current to direct current (DC-DC) converter mounted therein that supplies power from a high-voltage main battery to a load of an auxiliary equipment system of an electrical component during traveling. Since the range that the voltage of the main battery fluctuates is large between in the fully charged state where the voltage is maximum and in the fully discharged state where the voltage is minimum, the insulated DC-DC converter is required to operate with high efficiency over a wide operating voltage range. However, when the range of the input voltage to the insulated DC-DC converter is wide, the control duty of a switching power supply needs to be narrowed depending on conditions, and this may reduce the conversion efficiency.

For the purpose of converting power with high efficiency, PTL 1 discloses a configuration in which a DC-DC converter and an insulated DC-DC converter are connected in series, and a conversion ratio of the insulated DC-DC converter is set to fixed magnification and the first (non-insulated) DC-DC converter to variable magnification, with the aim of improving conversion efficiency of overall converters.

Patent Literature

PTL 1: JP 2013-099069 A

Technical Problem

Generally, the efficiency of an insulated DC-DC converter tends to decrease as the input voltage range is widened. Inevitably, however, the voltage of the main battery fluctuates largely due to charging and discharging, and thus increasing the efficiency of the insulated DC-DC converter is difficult. In order to improve the efficiency of the overall converters, the configuration using two DC-DC converters, as disclosed in PTL 1, fixes the conversion magnification of the insulated converter in which the turns ratio of a transformer affects the input/output voltage ratio. As conceivable control, it is assumed that the fluctuation range of a large input voltage range is converted to a constant intermediate output voltage by the non-insulated DC-DC converter having non-fixed magnification, and a final output is obtained from the insulated converter having fixed magnification.

However, since a low voltage battery is also connected to a load of an auxiliary equipment system, the voltage on the output side also fluctuates in practice. Normally, the value of the voltage fluctuation range is, for example, about 10.5 to 15.5 V with respect to the output of 12 V, which is smaller than the fluctuation range of the main battery that becomes even 100 V or more. However, the fluctuation range is large when seen as a relative voltage fluctuation ratio. The details of the control that copes with such voltage fluctuation are not disclosed in PTL 1. Furthermore, in cases where conversion is performed at fixed magnification in accordance with the output, the intermediate output voltage output by the non-insulated DC-DC converter fluctuates largely. This makes it difficult to attain the initial goal of coping with a wide input voltage range and achieving a highly efficient converter.

An object of the present invention is to provide a method for controlling a highly efficient power supply device that converts and supplies power from a high-voltage main battery to a load to which a low voltage battery of an auxiliary equipment system is connected.

Solution to Problem

To achieve the object described above, a power supply device according to the present invention includes a direct current to direct current (DC-DC) converter configured to supply power to a low voltage line and a chopper configured to receive a voltage of a high voltage battery and output a link voltage to be input to the DC-DC converter, wherein the link voltage is changed according to a voltage of the low voltage line.

Advantageous Effects of Invention

According to the present invention, it is possible to provide a highly efficient power supply device that receives the voltage of a main battery and supplies power to a sub-battery and a load.

FIG. 1 is a schematic configuration diagram of a power supply device 1 and a power supply system of an electric vehicle 100 adopting the same according to a first embodiment.

FIG. 2 is a diagram illustrating a power flow of the power supply device 1 and the electric vehicle 100 during charging according to the first embodiment.

FIG. 3 is a diagram illustrating a power flow of the power supply device 1 and the electric vehicle 100 during traveling according to the first embodiment.

FIG. 4 is a circuit configuration diagram of a power supply device 1 a according to the first embodiment.

FIG. 5 is a control block diagram of a bidirectional DC-DC converter and a control block diagram of an insulated DC-DC converter according to the first embodiment.

FIG. 6 is a diagram illustrating a relationship between a target value of a link voltage and an output voltage according to a second embodiment.

FIG. 7 is a circuit configuration diagram of a bidirectional DC-DC converter 3 b according to a third embodiment.

FIG. 8 is a circuit configuration diagram of a bidirectional DC-DC converter 3 c according to the third embodiment.

Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

First Embodiment

FIG. 1 is a schematic configuration diagram of a power supply device 1 and a power supply system of an electric vehicle 100 adopting the same according to the present embodiment. The power supply device 1 includes a bidirectional DC-DC converter 3 and an insulated DC-DC converter 4 . The bidirectional DC-DC converter 3 receives a voltage of a main battery 5 and outputs a direct-current link voltage Vlink. The insulated DC-DC converter 4 receives the link voltage Vlink and supplies power to a load.

An insulated alternating current to direct current (AC-DC) converter 2 is connected to a wiring to which the link voltage Vlink is applied. The insulated AC-DC converter 2 outputs a direct-current voltage insulated from an alternating-current power supply 10 . In addition, as described above, the main battery 5 is connected to an output terminal of the bidirectional DC-DC converter 3 . Furthermore, the output side of the insulated DC-DC converter 4 is connected to the load 7 to which a low voltage battery 6 of an auxiliary equipment system is connected. A charging connector 101 connects the alternating-current power supply 10 and the electric vehicle 100 .

With reference to FIG. 2 , a description will be given of a power flow of the power supply device 1 and the electric vehicle 100 during charging. During charging, the insulated AC-DC converter 2 receives power of the alternating-current power supply 10 and outputs a link voltage Vlink. The bidirectional DC-DC converter 3 receives the link voltage Vlink and charges the main battery 5 . Furthermore, when the load 7 consumes power, the insulated DC-DC converter 4 is operated to supply power from the link voltage Vlink to the load 7 . In this way, power of the alternating-current power supply 10 is used during charging to charge the main battery 5 and supply the power to the load 7 .

With reference to FIG. 3 , a description will be given of a power flow of the power supply device 1 and the electric vehicle 100 during traveling. During traveling, power is supplied from the main battery 5 to a power motor 104 via a converter 102 and an inverter 103 . The bidirectional DC-DC converter 3 receives a voltage of the main battery 5 and outputs a link voltage Vlink, causing the insulated DC-DC converter 4 to operate and supply power from the link voltage Vlink to the load 7 . In this way, power of the main battery 5 is used during traveling to supply the power to the load 7 .

FIG. 4 is a circuit configuration diagram of a power supply device 1 a according to the present embodiment. An insulated AC-DC converter 2 a receives power of the alternating-current power supply 10 and outputs a link voltage Vlink insulated from the alternating-current power supply 10 to between a node Nd 1 and a node Nd 2 . The power supply device 1 a is connected to the insulated AC-DC converter 2 a.

During charging, a bidirectional DC-DC converter 3 a receives the link voltage Vlink in between the node Nd 1 and the node Nd 2 and charges the main battery 5 . During traveling, the bidirectional DC-DC converter 3 a outputs the link voltage Vlink from the main battery 5 . An insulated DC-DC converter 4 a receives the link voltage Vlink and supplies power to the load 7 . A control means 11 controls the bidirectional DC-DC converter 3 a and the insulated DC-DC converter 4 a . The bidirectional DC-DC converter 3 a functions as a chopper that receives the voltage of the high voltage main battery 5 and outputs the link voltage Vlink.

The bidirectional DC-DC converter 3 a includes a smoothing capacitor C 3 , a switching element Q 1 , a switching element Q 2 , a smoothing inductor L 2 , and a smoothing capacitor C 4 . The smoothing capacitor C 3 is connected between a terminal Tm 1 and a terminal Tm 2 . The switching element Q 1 and the switching element Q 2 are connected in series between the terminal Tm 1 and the terminal Tm 2 . The smoothing inductor L 2 and the smoothing capacitor C 4 are connected in series between both ends of the switching element Q 2 . The smoothing capacitor C 4 is connected between a terminal Tm 3 and a terminal Tm 4 .

The link voltage Vlink is connected between the terminal Tm 1 and the terminal Tm 2 , and the main battery 5 is connected between the terminal Tm 3 and the terminal Tm 4 . Diodes D 1 and D 2 are connected to the switching elements Q 1 and Q 2 , respectively.

The insulated DC-DC converter 4 a receives the link voltage Vlink in between both ends of a smoothing capacitor C 5 connected between the node Nd 1 and the node Nd 2 , and supplies the power to the load 7 connected between both ends of a smoothing capacitor C 6 .

Furthermore, the insulated DC-DC converter 4 a includes a resonant inductor Lr 10 , a winding N 10 , and a transformer T 10 . The winding N 10 is connected in series with the resonant inductor Lr 10 . The transformer T 10 magnetically couples a winding N 11 and a winding N 12 . Here, the resonant inductor Lr 10 may be omitted depending on a leakage inductance and a wiring inductance of the transformer T 10 .

Switching elements H 1 to H 4 connected in a full bridge arrangement apply voltage to the winding N 10 using the voltage of the smoothing capacitor C 5 . The voltage generated in the winding N 11 and the winding N 12 via the winding N 10 and the transformer T 10 is applied to a smoothing inductor L 3 via a diode DS 1 and a diode DS 2 . Current flows through the smoothing inductor L 3 by the voltage applied to the smoothing inductor L 3 , and the voltage is smoothed by the smoothing capacitor C 6 . This voltage is output to the load 7 . It is to be noted that diodes DH 1 to DH 4 are connected in parallel to the switching elements H 1 to H 4 , respectively.

In cases where metal-oxide-semiconductor field-effect transistors (MOSFETs) are used as a switching element S 1 and a switching element S 2 that are connected in anti-parallel to the diode DS 1 and the diode DS 2 , respectively, synchronous rectification can be performed to reduce losses by turning on the switching element S 1 and the switching element S 2 while there is continuity between the diode DS 1 and the diode DS 2 , and then splitting the current of the diode DS 1 and the diode DS 2 into the switching element S 1 and the switching element S 2 .

The diodes D 1 to D 2 , the diodes DH 1 to DH 4 , the diode DS 1 , and the diode DS 2 are connected in anti-parallel to the switching elements Q 1 to Q 2 , the switching elements H 1 to H 4 , the switching element S 1 , and the switching element S 2 , respectively. Here, in cases where MOSFETs are used as the switching elements Q 1 to Q 2 , the switching elements H 1 to H 4 , the switching element S 1 , and the switching element S 2 , parasitic diodes of the MOSFETs can be used as the diodes D 1 to D 2 , the diodes DH 1 to DH 4 , the diode DS 1 , and the diode DS 2 . In addition, two out of a smoothing capacitor C 2 , the smoothing capacitor C 3 , and the smoothing capacitor C 5 connected in parallel may be omitted in some cases.

The switching elements Q 1 to Q 2 , the switching elements H 1 to H 4 , the switching element S 1 , and the switching element S 2 are controlled by the control means 11 . A voltage sensor 23 , a voltage sensor 24 , a voltage sensor 25 , a current sensor 33 , and a current sensor 34 are connected to the control means 11 . The voltage sensor 23 detects the link voltage Vlink. The voltage sensor 24 detects the voltage of the smoothing capacitor C 4 , that is, the voltage of the main battery 5 . The voltage sensor 25 detects the output voltage of the insulated DC-DC converter 4 a . The current sensor 33 detects the current of the smoothing inductor L 2 , that is, the current of the main battery 5 . The current sensor 34 detects the output current of the insulated DC-DC converter 4 a.

In addition, the insulated DC-DC converter 4 a controls the output by changing the time ratio (hereinafter, referred to as duty) of the period during which both the switching element H 1 (H 2 ) and the switching element H 4 (H 3 ) are on and adjusting the time ratio of applying the voltage to the winding N 10 . As the duty increases, the output power increases. When the switching element H 1 (H 2 ) and the switching element H 4 (H 3 ) are simultaneously turned on and off, the duty becomes maximum.

When the input voltage of the insulated DC-DC converter 4 a decreases, the decrease in the output power can be suppressed by increasing the duty. However, when the input voltage of the insulated DC-DC converter 4 a further decreases, it is not possible to obtain desired output power even if the duty is maximized. In order to obtain the desired output power even under the condition where the input voltage of the insulated DC-DC converter 4 a is low, the turns ratio of the transformer T 10 (the number of turns of the winding N 11 /the number of turns of the winding N 10 , the number of turns of the winding N 12 /the number of turns of the winding N 10 ) just needs to be increased. By increasing the turns ratio of the transformer T 10 , even when the input voltage of the insulated DC-DC converter 4 a is low, a high voltage can be generated in the winding N 11 and the winding N 12 , and thus a large output power can be obtained easily.

However, increasing the turns ratio of the transformer T 10 in this way results in generation of even higher voltage in the winding N 11 and the winding N 12 when the input voltage of the insulated DC-DC converter 4 a becomes high. For example, when the input voltage of the insulated DC-DC converter 4 a is 450 V with the number of turns of the winding N 10 :the number of turns of the winding N 11 :the number of turns of the winding N 12 =22:1:1 (hereinafter, referred to as case A), the voltage applied to the secondary side is about 41 V.

By contrast, in order to obtain approximately the same applied voltage when the insulated DC-DC converter 4 a has an input voltage range of 170 V to 450 V and receives a minimum of 170 V, increasing the turns ratio to the number of turns of the winding N 10 :the number of turns of the winding N 11 :the number of turns of the winding N 12 to 9:1:1 (hereinafter, referred to as case B) allows the secondary side of the transformer T 10 to obtain the applied voltage of 37.8 V with respect to the voltage of 170 V of the primary side of the transformer T 10 . With this turns ratio, however, the voltage of the secondary side of the transformer T 10 significantly increases to 100 V with respect to the voltage of 450 V of the primary side of the transformer T 10 . Accordingly, the voltage applied to the switching element S 1 , the switching element S 2 , the diode DS 1 , and the diode DS 2 also increases, and as a result, elements having high withstand voltage become necessary as the switching element S 1 , the switching element S 2 , the diode DS 1 , and the diode DS 2 . In general, as the withstand voltage increases, the loss of the switching elements and the diodes increases. Therefore, as the input voltage range of the insulated DC-DC converter 4 a is widened, the loss tends to increase, reducing the efficiency.

Furthermore, for case A, the duty of the switching elements connected to the primary side of the transformer T 10 at the time of maximum load is about 70 to 85% and thus a high numeric value can be used. However, for case B, although a high duty can be used with respect to the input voltage of 170 V, a relatively high voltage is applied to the secondary side when 450 V is input, and thus the operation can only be performed with a low duty of about 30 to 40%. This poses a problem that the peak current and effective current value increase, and the efficiency at the time of switching decreases.

Here, the power supply device 1 a according to the present embodiment includes the bidirectional DC-DC converter 3 a , and thus the voltage range of the link voltage Vlink can be made narrower than the voltage range of the main battery 5 .

When charging the main battery 5 from the alternating-current power supply 10 , the bidirectional DC-DC converter 3 a causes the switching element Q 1 to perform a switching operation and outputs the power which has been input from between the terminal Tm 1 and the terminal Tm 2 to between the terminal Tm 3 and the terminal Tm 4 . In addition, when supplying the power from the main battery 5 to the load 7 , the bidirectional DC-DC converter 3 a causes the switching element Q 2 to perform a switching operation and outputs the power which has been input from between the terminal Tm 3 and the terminal Tm 4 to between the terminal Tm 1 and the terminal Tm 2 . At this time, by controlling the on-time ratio of the switching element Q 1 and the switching element Q 2 , it is possible to maintain the link voltage Vlink at any voltage value, for example, at a substantially constant voltage, in a range from a voltage of the main battery 5 or higher.

Furthermore, fixing the switching element Q 1 to the ON state and the switching element Q 2 to the OFF state allows a through operation, and thus it is possible to substantially short circuit between the terminal Tm 1 and the terminal Tm 2 and between the terminal Tm 3 and the terminal Tm 4 via the smoothing inductor L 2 . When this through operation is performed, the switching element Q 1 and the switching element Q 2 do not perform switching operations. Therefore, it is possible to suppress the switching loss and core loss of the smoothing inductor L 2 while maintaining the link voltage Vlink at a voltage value approximately equal to the voltage of the main battery 5 .

With this bidirectional DC-DC converter 3 a , the voltage range of the link voltage Vlink can be made narrower than the voltage range of the main battery 5 . Therefore, the output voltage range of the insulated AC-DC converter 2 a when charging the main battery 5 from the alternating-current power supply 10 can be relatively made narrower, and thus the reduction in efficiency can be suppressed. Furthermore, the input voltage range of the insulated DC-DC converter 4 a when supplying power from the main battery 5 to the load 7 can be made relatively narrower, and thus the reduction in efficiency can be suppressed. Therefore, the power supply device 1 a according to the present embodiment can charge the main battery 5 from the alternating-current power supply 10 with high efficiency, and can also supply power from the main battery 5 to the load 7 with high efficiency.

With reference to FIG. 5 , a description will be given of the functions of the basic control blocks through which each of the bidirectional DC-DC converter 3 a and the insulated DC-DC converter 4 a controls the current, the voltage, and the power.

A control block 13 of the insulated DC-DC converter 4 a performs PI feedback control based on a voltage Vout, which is the low voltage line, detected by the voltage sensor 25 with respect to a target output voltage Vref 2 . Furthermore, the control block 13 further performs PI feedback control based on a current Idc 2 detected by the current sensor 34 , with respect to a control current Iref 2 obtained by the PI feedback control. Furthermore, the control block 13 outputs a control pulse of each switching element in a switching signal generating block by using a control value duty 2 obtained by the PI feedback control.

Similarly, a control block 12 of the bidirectional DC-DC converter 3 a performs general PI feedback control based on a voltage Vlink detected by the voltage sensor 23 , with respect to a target output voltage Vref 1 . Furthermore, the control block 12 further performs PI feedback control based on a current Idc 1 detected by the current sensor 33 , with respect to the control current Iref 1 obtained by the PI feedback control. Furthermore, the control block 12 outputs a control pulse of each switching element in a switching signal generating block by using a control value duty 1 obtained by the PI feedback control.

The control block 12 further includes a target voltage setting block 14 . With respect to a target output voltage Vref 1 serving as a target, the target voltage setting block 14 calculates an input voltage Vref 1 ′ assumed from the turns ratio of the transformer T 10 with respect to the output voltage Vout of the insulated DC-DC converter 4 a . In case of Vref 1 ′>Vb 1 in comparison with the battery voltage Vb 1 of the main battery 5 detected by the voltage sensor 24 , the target voltage setting block 14 sets the target voltage Vref 1 ′ to a voltage value of the input voltage Vref. In this way, when the bidirectional converter 3 a performs a step-up operation, it is possible to suppress the step-up ratio and achieve high efficiency by calculating and setting a link voltage Vlink optimal for the input of the insulated DC-DC converter 4 a in the subsequent stage.

On the other hand, in case of Vref 1 ′<Vb 1 , since the operation in the step-down is not possible in the bidirectional DC-DC converter 3 a , the bidirectional DC-DC converter 3 a performs a through operation where the switching element Q 1 is set to the ON state and the switching element Q 2 to the OFF state on the basis of the result of a selector in the target voltage setting block 14 . As described above, the switching element Q 1 and the switching element Q 2 do not perform switching operations when this through operation is performed. Therefore, it is possible to suppress the switching loss and core loss of the smoothing inductor L 2 while maintaining the link voltage Vlink at a voltage value approximately equal to the voltage of the main battery 5 .

Here, the output voltage Vout of the insulated DC-DC converter 4 a is input to each of the control block 12 and the control block 13 as a control variable. The insulated DC-DC converter 4 a performs feedback control such that the output voltage Vout becomes constant with respect to the link voltage Vlink which serves as an input voltage. The bidirectional DC-DC converter 3 a performs feedback control over the link voltage Vlink such that the link voltage Vlink matches the input voltage Vref 1 ′ which has been set in accordance with the output voltage Vout.

In cases where the control response speeds of the bidirectional DC-DC converter 3 a and the bidirectional DC-DC converter 4 a are close to each other, there is a possibility that the responses of the bidirectional DC-DC converter 3 a and the insulated DC-DC converter 4 a against the fluctuation of the output voltage Vout destabilize the output, and depending on the conditions, the outputs of the bidirectional DC-DC converter 3 a and the insulated DC-DC converter 4 a oscillate. Therefore, by delaying the response speed for determining the target output voltage Vref 1 ′ from the output voltage Vout, the control can be stabilized more.

As a specific example, by calculating the average of the output voltage Vout for a certain period of time and inputting the average of the output voltage Vout to the control block 14 , an optimum link voltage Vlink can be set while the fluctuation of the output voltage Vout due to a sudden change in the load or the like can be suppressed.

As described above, by introducing the high-voltage link voltage Vlink and then causing the link voltage Vlink to fluctuate in accordance with the output of the insulated DC-DC converter 4 a in the subsequent stage as in the power supply device 1 a according to the present embodiment, the efficiency of the overall converters can be improved over a wide input voltage range. Particularly, in a situation where the converter in the preceding stage outputs the link voltage in the step-up mode, it is possible to obtain the effect of reduction in the loss of the step-up converter.

Second Embodiment

The basic configuration of the power supply device according to the second embodiment is the same as that of the first embodiment described in FIGS. 1 to 5 . However, as illustrated in FIG. 6 , a lower limit value is set for a value of the input voltage Vref 1 ′ which derives a link voltage Vlink from an output voltage Vout in the control block 14 section, reflecting the value of the output voltage Vout in FIG. 5 . That is, in cases where the output voltage Vout is equal to or less than a threshold value Vth, control is performed by fixing the value of the input voltage Vref 1 ′ of the link voltage Vlink to a lower limit link voltage VlinkL so as not to be lower than the lower limit link voltage VlinkL. By setting a high-voltage link voltage Vlink, the effect of improved efficiency can be obtained from the narrowed input voltage range of the insulated DC-DC converter 4 a . However, in cases where the correlation between the output voltage Vout and the input voltage Vref 1 ′ is a simple proportional relationship, the fluctuation range of the output voltage Vout is large. Therefore, when the voltage decreases, the value of the input voltage Vref 1 ′ also decreases.

In cases where the decreased input voltage Vref 1 ′ is adopted as a target value of the link voltage Vlink, the voltage applied to the secondary side of the transformer T 10 of the insulated DC-DC converter 4 a decreases, and the output current becomes relatively large with respect to the required output power. Consequently, there is a possibility that the peak current and the effective current value increase and the efficiency at switching decreases. Therefore, when there is a need for suppressing the current of the insulated DC-DC converter 4 a in accordance with the relationship between the requested output power and the current, it is effective to set a lower limit value for the input voltage Vref 1 ′ as illustrated in FIG. 6 .

It is to be noted that although the relationship between the output voltage Vout and the input voltage Vref 1 ′ until reaching the lower limit value has been described as proportional, it is not necessary to be linear. For improvement of the efficiency and stabilization of the operation of the converters, it is also effective to provide hysteresis characteristics, which allows for a range of values for cases where the voltage decreases and increases, on the basis of the response characteristics of the load.

Third Embodiment

FIG. 7 is a circuit diagram of a bidirectional DC-DC converter 3 b in which the section corresponding to the bidirectional DC-DC converter 3 a in the power supply device 1 a according to the present embodiment illustrated in FIG. 4 is replaced with a circuit supporting bidirectional step-up/down.

The bidirectional DC-DC converter 3 b includes a smoothing capacitor C 3 , a switching element Q 5 , a switching element Q 6 , a smoothing inductor L 21 , a switching element Q 8 , a switching element Q 7 , and a smoothing capacitor C 4 . The smoothing capacitor C 3 is connected between a terminal Tm 1 and a terminal Tm 2 . The switching element Q 5 and the switching element Q 6 are connected in series between the terminal Tm 1 and the terminal Tm 2 . The smoothing inductor L 21 and the switching element Q 8 are connected in series between both ends of the switching element Q 6 . The switching element Q 7 and the smoothing capacitor C 4 are connected in series between both ends of the switching element Q 8 .

A terminal Tm 3 and a terminal Tm 4 are connected between both ends of the smoothing capacitor C 4 . The link voltage Vlink is connected between the terminal Tm 1 and the terminal Tm 2 , and the main battery 5 is connected between the terminal Tm 3 and the terminal Tm 4 .

The bidirectional DC-DC converter 3 b forms an H-bridge circuit, by which it is possible to control the link voltage Vlink to any voltage value regardless of the magnitude relationship between the link voltage Vlink and the voltage of the main battery 5 . As a matter of course, by fixing the switching element Q 5 and the switching element Q 7 to the ON state and the switching element Q 6 and the switching element Q 8 to the OFF state, a through operation can be performed in a similar manner as to the bidirectional DC-DC converter 3 a in the second embodiment. Diodes D 1 to D 4 are connected in anti-parallel to the switching elements Q 5 to Q 8 , respectively.

It is to be noted that when the voltage of the main battery 5 is always higher than the link voltage Vlink, the bidirectional DC-DC converter 3 b can be replaced with a bidirectional DC-DC converter 3 c illustrated in FIG. 8 . The bidirectional DC-DC converter 3 c includes a smoothing capacitor C 3 , a smoothing inductor L 22 , a switching element Q 8 , a switching element Q 7 , and a smoothing capacitor C 4 . The smoothing capacitor C 3 is connected between a terminal Tm 1 and a terminal Tm 2 . The smoothing inductor L 22 and the switching element Q 8 are connected in series between the terminal Tm 1 and the terminal Tm 2 . The switching element Q 7 and the smoothing capacitor C 4 are connected in series between both ends of the switching element Q 8 . Between both ends of the smoothing capacitor C 4 are connected to between the terminals Tm 3 and Tm 4 .

The bidirectional DC-DC converter 3 c can cope with high voltage of the main battery 5 while having a more simplified configuration than the bidirectional DC-DC converter 3 b . As a matter of course, a through operation can be performed by fixing the switching element Q 7 to the ON state and the switching element Q 8 to the OFF state.

In either case using the bidirectional DC-DC converter 3 b or the bidirectional DC-DC converter 3 c , it is possible to reduce the loss of each converter and improve the overall efficiency through a control with the link voltage Vlink that optimally reflects the output voltage Vout of the insulated DC-DC converter 4 a.

As described in the first to third embodiments, the power supply device according to each of the embodiments includes the bidirectional DC-DC converter between a direct-current link voltage, which is controlled in accordance with the output voltage, and the main battery. When power is supplied from the main battery to the load, a link voltage having a voltage range narrower than that of the main battery is generated and supplied to the insulated DC-DC converter. At this time, the power supply device according to the present embodiment may not necessarily include a charging function with the insulated AC-DC converter. For example, the bidirectional DC-DC converter in the power supply device according to the present embodiment may be a unidirectional DC-DC converter supporting only a discharge from the main battery.

In addition, the circuit presented as the insulated DC-DC converter 4 a in FIG. 4 is just for describing the basic operation, and is not limited thereto. It goes without saying that for example, even if a circuit in which a clamp circuit is added to the secondary side or another circuit system is applied for loss reduction, the example of obtaining the effect by applying the control of the present invention is included.

1 power supply device

1 a power supply device

2 insulated AC-DC converter

2 a insulated AC-DC converter

3 bidirectional DC-DC converter

3 a bidirectional DC-DC converter

3 b bidirectional DC-DC converter

3 c bidirectional DC-DC converter

4 insulated DC-DC converter

4 a insulated DC-DC converter

5 main battery

6 low voltage battery

7 load

10 alternating-current power supply

11 control means

12 converter control block

13 control block

14 target voltage setting block

23 voltage sensor

24 voltage sensor

25 voltage sensor

31 current sensor

32 current sensor

33 current sensor

34 current sensor

100 electric vehicle

101 charging connector

102 converter

103 inverter

104 power motor

Q 1 to Q 8 switching element

H 1 to H 4 switching element

S 1 switching element

S 2 switching element

D 1 to D 4 diode

DH 1 to DH 4 diode

DS 1 diode

DS 2 diode

C 1 to C 6 smoothing capacitor

L 1 to L 3 smoothing inductor

L 21 smoothing inductor

L 22 smoothing inductor

Lr 10 resonant inductor

T 10 transformer

N 10 to N 13 winding

Tm 1 to Tm 4 terminal

Nd 1 node

Nd 2 node

Vb 1 battery voltage

Vlink link voltage

VlinkL lower limit link voltage

Vout output voltage

Vref 1 target output voltage

Vref 1 ′ input voltage