USPatent applicationPatented

Thin film transistor and method of manufacturing the same, and organic light-emitting display device including the same

Granted 17 Nov 2020 · 7 office actions

Current assignee: Samsung Display · originally Samsung Electronics

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Inventors: Deokhoi Kim, Seunggyu Tae · Examiner: Sheng-Bai Zhu · AU 2892 · TC 2800

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Abstract

An organic light emitting display device is provided as follows. A first thin film transistor having a first semiconductor pattern is disposed on a substrate. A second thin film transistor having a second semiconductor pattern is disposed on the substrate. An insulating layer covers the first thin film transistor and the second thin film transistor. At least one first dummy hole passing through the insulating layer overlaps the first semiconductor pattern of the first thin film transistor. At least one second dummy hole passing through the insulating layer overlaps the second semiconductor pattern of the second thin film transistor. Numbers or sizes of the at least one first dummy hole and the at least one second dummy hole are different from each other.

Description

11 parts
›CROSS-REFERENCE TO RELATED APPLICATION

This application claims priority under 35 U.S.C. § 119 to Korean Patent Application No. 10-2016-0032914, filed on Mar. 18, 2016, in the Korean Intellectual Property Office, the disclosure of which is incorporated by reference herein in its entirety.

›TECHNICAL FIELD

The present invention relates to an organic light emitting device and a manufacturing method thereof.

›DESCRIPTION OF RELATED ART

Organic light-emitting display devices include a plurality of thin film transistors (TFTs) formed using the same process. Some of the TFTs may serve as switching TFTs operating in response to scan signals. Some of the TFTs may serve as driving TFTs to provide a current flow through an organic light emit device.

›SUMMARY

According to an exemplary embodiment of the present inventive concept, an organic light emitting display device is provided as follows. A first thin film transistor having a first semiconductor pattern is disposed on a substrate. A second thin film transistor having a second semiconductor pattern is disposed on the substrate. An insulating layer covers the first thin film transistor and the second thin film transistor. At least one first dummy hole passing through the insulating layer overlaps the first semiconductor pattern of the first thin film transistor. At least one second dummy hole passing through the insulating layer overlaps the second semiconductor pattern of the second thin film transistor. Numbers or sizes of the at least one first dummy hole and the at least one second dummy hole are different from each other.

According to an exemplary embodiment of the present inventive concept, a method of manufacturing an organic light emitting device is provided as follows. A first thin film transistor having a first semiconductor pattern and a second thin film transistor having a second semiconductor pattern are formed on a substrate. An insulating layer is formed to cover the first thin film transistor and the second thin film transistor. At least one first dummy hole passing through the insulating layer is formed to overlap the first semiconductor pattern of the first thin film transistor. At least one second dummy hole passing through the insulating layer is formed to overlap the second semiconductor pattern of the second thin film transistor. A heat treatment is performed on the substrate after the forming of the at least one first dummy hole and the at least one second dummy hole. Numbers or sizes of the at least one first dummy hole and at least one second dummy hole are different from each other.

According to an exemplary embodiment of the present inventive concept, an organic light emitting device is provided as follows. A first thin film transistor having a first semiconductor pattern is disposed on a substrate; A first insulating layer covers the first thin film transistor. A second insulating layer covers the first insulating layer. A first contact hole passes through the first insulating layer. A source/drain electrode is in contact with the first semiconductor pattern through the first contact hole. A first dummy hole exposes the first semiconductor pattern. The second insulating layer is in contact with the first semiconductor pattern through the first dummy hole.

›BRIEF DESCRIPTION OF DRAWINGS

These and other features of the present invention will become more apparent by describing in detail exemplary embodiments thereof with reference to the accompanying drawings of which:

FIG. 1 is a plan view illustrating an organic light-emitting display device according to an exemplary embodiment of the present invention;

FIG. 2 is a plan view illustrating a portion of the organic light-emitting display device of FIG. 1 ;

FIG. 3 is a cross-sectional view illustrating one pixel of an organic light-emitting display device;

FIGS. 4A and 4B are plan views respectively illustrating a first thin film transistor (TFT) and a second TFT of an organic light-emitting display device according to an exemplary embodiment of the present invention;

FIG. 5 is a cross-sectional view taken along a line Va-Va and a line Vb-Vb of FIGS. 4A and 4B ;

FIG. 6 is a cross-sectional view illustrating a modified embodiment of FIG. 5 ;

FIGS. 7A and 7B are plan views respectively illustrating a first region and a second region of an organic light-emitting display device according to an exemplary embodiment of the present invention;

FIGS. 8A to 8C are cross-sectional views illustrating a process of manufacturing an organic light-emitting display device according to an exemplary embodiment of the present invention;

FIGS. 9 and 10 are plan views illustrating a pixel circuit of an organic light-emitting display device according to an exemplary embodiment of the present invention;

FIGS. 11 and 12 are plan views illustrating a driver circuit located in a non-display area of an organic light-emitting display device according to an exemplary embodiment of the present invention;

FIGS. 13A and 13B are plan views illustrating a pixel circuit located in a display area and a driver circuit located in a non-display area of an organic light-emitting display device according to an exemplary embodiment of the present invention; and

FIGS. 14A and 14B are plan views illustrating a pixel circuit located in a display area and a driver circuit located in a non-display area of an organic light-emitting display device according to an exemplary embodiment of the present invention.

Although corresponding plan views and/or perspective views of some cross-sectional view(s) may not be shown, the cross-sectional view(s) of device structures illustrated herein provide support for a plurality of device structures that extend along two different directions as would be illustrated in a plan view, and/or in three different directions as would be illustrated in a perspective view. The two different directions may or may not be orthogonal to each other. The three different directions may include a third direction that may be orthogonal to the two different directions. The plurality of device structures may be integrated in a same electronic device. For example, when a device structure (e.g., a transistor structure) is illustrated in a cross-sectional view, an electronic device may include a plurality of the device structures (e.g., transistor structures), as would be illustrated by a plan view of the electronic device. The plurality of device structures may be arranged in an array and/or in a two-dimensional pattern.

›DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS · 1 of 6

Exemplary embodiments of the present invention will be described below in detail with reference to the accompanying drawings. However, the present invention may be embodied in different forms and should not be construed as limited to the embodiments set forth herein. In the drawings, the thickness of layers and regions may be exaggerated for clarity. It will also be understood that when an element is referred to as being “on” another element or substrate, it may be directly on the other element or substrate, or intervening layers may also be present. It will also be understood that when an element is referred to as being “coupled to” or “connected to” another element, it may be directly coupled to or connected to the other element, or intervening elements may also be present. Like reference numerals may refer to the like elements throughout the specification and drawings.

FIG. 1 is a plan view illustrating an organic light-emitting display device 1 according to an exemplary embodiment of the present invention, FIG. 2 is a plan view illustrating a portion of the organic light-emitting display device 1 of FIG. 1 , and FIG. 3 is a cross-sectional view illustrating one pixel of the organic light-emitting display device 1 .

Referring to FIGS. 1 and 2 , the organic light-emitting display device 1 includes a display area DA (active area) and a non-display area NDA (dead area). The display area DA includes a plurality of pixels P emitting light. Each pixel P may emit red, green, and blue light, but the present invention is not limited thereto.

The display area DA includes pixel regions PA. A pixel circuit PC and an organic light-emitting diode (OLED), which is a display element, are disposed in each pixel region PA. The pixel circuit PC may include at least two thin film transistors (TFTs) and at least one storage capacitor. The pixel circuit PC includes a switching TFT Tp 2 , a driving TFT Tp 1 , a storage capacitor Cst, and an OLED.

The switching TFT Tp 2 is connected to a scan signal line SLj and a data line DLj. The switching TFT Tp 2 transfers a data voltage input from the data line DLj to the driving TFT Tp 1 depending on a switching voltage input from the scan signal line SLj.

The storage capacitor Cst is connected to the switching TFT Tp 2 and a power line PL, and stores a voltage corresponding to a difference between a voltage transmitted from the switching TFT Tp 2 and a voltage ELVDD supplied to the power line PL.

The driving TFT Tp 1 is connected to the power line PL and the storage capacitor Cst, and may control a driving current Id flowing through the OLED from the driving power line PL in response to a voltage value stored in the storage capacitor Cst. The OLED may emit light having predetermined brightness by using the driving current Id.

Referring to FIG. 3 , the pixel P of FIG. 1 includes an OLED disposed on a TFT substrate 2 including a pixel circuit PC. The OLED includes a pixel electrode 310 , an intermediate layer 320 including an organic emission layer, and an opposite electrode 330 facing the pixel electrode 310 with the intermediate layer 320 disposed therebetween.

The TFT substrate 2 includes a driving TFT Tp 1 disposed on a substrate 100 , a switching TFT Tp 2 (not shown in FIG. 3 ) electrically connected with the driving TFT Tp 1 , and a storage capacitor Cst, and includes sequentially stacked insulating layers on the substrate 100 .

In FIG. 3 , the TFT substrate 2 denotes a structure including the substrate 100 below the pixel electrode 310 . For example, the TFT substrate may include a TFT on the substrate 100 . For example, the TFT substrate may further include the insulating layer located below the pixel electrode 310 . For example, the TFT substrate may further include a pixel-defining layer 180 covering an end of the pixel electrode 310 .

Referring back to FIGS. 1 and 2 , the non-display area NDA may surround the display area DA, and may include a driver 200 for transferring a predetermined signal to a plurality of pixels P provided to the display area DA. In an exemplary embodiment, the driver 200 may be a scan driver.

A driver circuit DC located in the non-display area NDA may include a plurality of TFTs Tc 1 and Tc 2 . The plurality of TFTs Tc 1 and Tc 2 may be electrically connected with wirings or different devices and may transfer a scan signal to each pixel.

FIGS. 4A and 4B are plan views respectively illustrating a first TFT and a second TFT of an organic light-emitting display device according to an exemplary embodiment of the present invention. FIG. 5 is a cross-sectional view taken along a line Va-Va and a line Vb-Vb of FIGS. 4A and 4B , FIG. 6 is a cross-sectional view illustrating a modified embodiment of FIG. 5 , and FIGS. 7A and 7B are plan views respectively illustrating a first region and a second region of an organic light-emitting display device according to another embodiment. For convenience of description, FIG. 5 omits layers above a protection layer 109 in an organic light-emitting display device according to an exemplary embodiment of the present invention.

Referring to FIGS. 4A and 4B , a first TFT T 1 is disposed in a first region A 1 of an organic light-emitting display device, and a second TFT T 2 is disposed in a second region A 2 of the organic light-emitting display device. The first TFT T 1 includes a first semiconductor pattern 31 a including a first channel region 31 a 1 , a first source region 76 a and a first drain region 77 a disposed at both sides of the first channel region 31 a 1 , and a first gate electrode 25 a . The second TFT T 2 includes a second semiconductor pattern 31 b including a second channel region 31 b 1 , a second source region 76 b and a second drain region 77 b disposed at both sides of the second channel region 31 b 1 , and a second gate electrode 25 b.

An insulating layer covers the first TFT T 1 and the second TFT T 2 . The first TFT T 1 and the second TFT T 2 may have different characteristics via a dummy hole passing through the insulating layer. Hereinafter, for convenience of description, description is made according to a stacking sequence with reference to FIGS. 4A, 4B and 5 .

›DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS · 2 of 6

Referring to FIGS. 4A, 4B and 5 , the substrate 100 may include a glass material, a metallic material, or a plastic material such as polyethylene terephthalate (PET), polyethylene naphthalate (PEN), and polyimide.

A buffer layer 101 may be disposed on the substrate 100 , and may include an oxide layer such as SiOx and/or a nitride layer such as SiNx.

The first and second semiconductor patterns 31 a and 31 b are disposed on the buffer layer 101 . The first and second semiconductor patterns 31 a and 31 b include polycrystalline silicon. The first semiconductor pattern 31 a includes the first channel region 31 a 1 , the first source region 76 a and the first drain region 77 a doped with impurities of higher concentration than that of the first channel region 31 a 1 . The second semiconductor pattern 31 b includes the second channel region 31 b 1 , the second source region 76 b and the second drain region 77 b doped with impurities of higher concentration than that of the second channel region 31 b 1 . The impurities may change depending on a kind of a TFT, and N-type impurities or P-type impurities may be used.

A gate insulating layer 103 is disposed on the first and second semiconductor patterns 31 a and 31 b . The gate insulating layer 103 may include a single-layered or multi-layered thin film including an inorganic material including an oxide layer such as SiOx and/or a nitride layer such as SiNx, or an organic material. Though FIG. 5 illustrates a case where the gate insulating layer 103 entirely covers the substrate 100 , the present invention is not limited thereto. For example, the gate insulating layer 103 may have the same pattern as patterns of the first and second gate electrodes 25 a and 25 b depending on a patterning process.

The first and second gate electrodes 25 a and 25 b overlap the first and second channel regions 31 a 1 and 31 b 1 , respectively, with the gate insulating layer 103 disposed therebetween. The first and second gate electrodes 25 a and 25 b may include a metallic material such as Al and Cu, but the present invention is not limited thereto.

An insulating layer (a second insulating layer 107 covers the first and second TFTs T 1 and T 2 on the substrate 100 . The insulating layer 107 may include an inorganic material including an oxide layer such as SiOx, an oxynitride layer such as SiON, and/or a nitride layer such as SiNx. The present invention is not limited thereto. For example, the insulating layer 107 may include an acryl-based organic material or an organic insulating layer such as benzocyclobutene (BCB).

A first dummy hole DH 1 and a second dummy hole DH 2 pass through the insulating layer 107 . The first dummy hole DH 1 is adjacent to the first TFT T 1 , and the second dummy hole DH 2 is adjacent to the second TFT T 2 .

The number of first dummy holes DH 1 and the number of second dummy holes DH 2 are different from each other. In an exemplary embodiment, the number of first dummy holes DH 1 is greater than the number of second dummy holes DH 2 .

The first and second dummy holes DH 1 and DH 2 may adjust characteristics of the first and second TFTs T 1 and T 2 . Hydrogen ions exist at the interfaces between the gate insulating layer 103 and the first semiconductor pattern 31 a and between the gate insulating layer 103 and the second semiconductor patterns 31 b . The hydrogen ions may evaporate via the first and second dummy holes DH 1 and DH 2 in the manufacturing of the first and second TFTs T 1 and T 2 are manufactured.

When the number of first dummy holes DH 1 is greater than the number of second dummy holes DH 2 , larger amount of hydrogen ions evaporate via the first dummy hole DH 1 than the second dummy holes DH 2 , so that the mobility of the first TFT T 1 becomes less than the mobility of the second TFT T 2 . Therefore, the characteristics of the first and second TFTs T 1 and T 2 may be adjusted by differing the numbers of first and second dummy holes DH 1 and DH 2 as described above.

An interlayer insulating layer (a first insulating layer) 105 is disposed between the first TFT T 1 and the insulating layer 107 and the second TFT T 2 and the insulating layer 107 . Contact holes CNT connecting the first and second source regions 76 a and 76 b and the first and second drain regions 77 a and 77 b of the first and second TFTs T 1 and T 2 with wirings 41 a , 41 b , 42 a , 42 b , respectively, may be located in the interlayer insulating layer 105 .

The interlayer insulating layer 105 may include a third dummy hole DH 3 and a fourth dummy hole DH 4 . For example, the third and fourth dummy holes DH 3 and DH 4 may penetrate the interlayer insulating layer 105 .

The third and fourth dummy holes DH 3 and DH 4 may expose the first and second semiconductor patterns 31 a and 31 b respectively, and evaporate hydrogen contained in the first and second semiconductor patterns 31 a and 31 b in the manufacturing of the first and second TFTs T 1 and T 2 .

The interlayer insulating layer 105 may include an inorganic material including an oxide layer such as SiOx, an oxynitride layer such as SiON, or a nitride layer such as SiNx, and include a single layer or a multi-layer.

The protection layer (a third insulating layer) 109 may be disposed on the insulating layer 107 . The protection layer 109 may serve to protect the first and second TFTs T 1 and T 2 . The protection layer 109 may also serve as a planarization layer having a flat upper surface. The protection layer 109 may include an acryl-based organic material or an organic insulating layer such as benzocyclobutene (BCB). A portion of the protection layer 109 fills the first and second dummy holes DH 1 and DH 2 .

The first and second dummy holes DH 1 and DH 2 may overlap the third and fourth dummy holes DH 3 and DH 4 . The present invention is not limited thereto. For example, as shown in FIG. 5 , the first and second dummy holes DH 1 and DH 2 need not overlap each other. In this case, hydrogen of the first and second semiconductor patterns 31 a and 31 b may pass through the interlayer insulating layer 105 through diffusion and evaporate via the first and second dummy holes DH 1 and DH 2 .

›DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS · 3 of 6

In FIG. 6 , the first and second dummy holes DH 1 and DH 2 may extend toward the substrate 100 and pass through the interlayer insulating layer 105 , the insulating layer 107 and the gate insulating layer 103 . In this case, the first and second dummy holes DH 1 and DH 2 may extend up to the first and second semiconductor patterns 31 a and 31 b depending on the locations of the first and second dummy holes DH 1 and DH 2 .

According to an exemplary embodiment described with reference to FIGS. 4A and 4B , the number of first dummy holes DH 1 and the number of second dummy holes DH 2 are different from each other. The present invention is not limited thereto.

In an exemplary embodiment, as illustrated in FIGS. 7A and 7B , the size of the first dummy hole DH 1 and the size of the second dummy hole DH 2 may be different from each other. Since evaporation of hydrogen is actively performed via the large-sized first dummy hole DH 1 compared to the relatively small-sized second dummy hole DH 2 , the characteristics of the first and second TFTs T 1 and T 2 may be controlled differently.

The controlling of the characteristics of the first and second TFTs T 1 and T 2 using the first and second dummy holes DH 1 and DH 2 is described below with reference to FIGS. 8A to 8C .

FIGS. 8A to 8C are cross-sectional views illustrating a process of manufacturing an organic light-emitting display device according to an exemplary embodiment.

Referring to FIG. 8A , the first and second TFTs T 1 and T 2 are formed on the substrate 100 .

The buffer layer 101 is formed on the substrate 100 , and the first semiconductor pattern 31 a located in the first region A 1 of the substrate 100 and the second semiconductor pattern 31 b located in the second region A 2 of the substrate 100 are formed by forming a semiconductor layer (not shown) on the buffer layer 101 and patterning the semiconductor layer. The substrate 100 and the buffer layer 101 may include the above-described material. The buffer layer 101 may be omitted depending on a material forming the substrate 100 and a process.

The first and second semiconductor patterns 31 a and 31 b may include polysilicon. According to an exemplary embodiment, the polysilicon may be formed by crystallizing amorphous silicon. Various crystallizing methods such as a rapid thermal annealing (RTA) method, a solid phase crystallization (SPC) method, an excimer laser annealing (ELA) method, a metal induced crystallization (MIC) method, a metal induced lateral crystallization (MICL) method, or a sequential lateral solidification (SLS) method may be used.

The gate insulating layer 103 is formed on the first and second semiconductor patterns 31 a and 31 b . Also, the first and second gate electrodes 25 a and 25 b are formed by forming a metallic layer (not shown) on the gate insulating layer 103 and patterning the metallic layer. The gate insulating layer 103 may include a single-layered or multi-layered thin film including an inorganic material including an oxide layer such as SiOx or a nitride layer such as SiNx, or an organic material. The gate insulating layer 103 may be formed by using a deposition method such as a plasma-enhanced chemical vapor deposition (PECVD) method, an atmospheric pressure CVD (APCVD) method, and a low pressure CVD (LPCVD) method. The first and second gate electrodes 25 a and 25 b may include a metallic material such as Al and Cu, and include a single layer or a multi-layer.

The first and second source regions 76 a and 76 b and the first and second drain regions 77 a and 77 b are formed by doping the first and second semiconductor patterns 31 a and 31 b with impurities. In this case, the first and second gate electrodes 25 a and 25 b may serve as a self-aligned mask for forming the source regions 76 a and 76 b and the drain regions 77 a and 77 b.

The interlayer insulating layer 105 is formed to cover the first and second gate electrodes 25 a and 25 b . The interlayer insulating layer 105 may include an inorganic material including an oxide layer such as SiOx, an oxynitride layer such as SiON, or a nitride layer such as SiNx, and include a single layer or a multi-layer.

Though not shown, contact holes CNT (see FIGS. 4A and 4B ) for electric connection between wirings 41 a , 41 b , 42 a , and 42 b and the first and second TFTs T 1 and T 2 are formed in the interlayer insulating layer 105 .

The third and fourth dummy holes DH 3 and DH 4 may be formed in the interlayer insulating layer 105 . For example, the third and fourth dummy holes DH 3 and DH 4 may penetrate the interlayer insulating layer 105 and the gate insulating layer 103 to expose the first source region 76 a and the first drain region 77 a . A first annealing process, for example, a heat-treatment process, may be applied to the resulting structure of FIG. 8A to evaporate hydrogen contained in the first and second semiconductor patterns 31 a and 31 b via the third and fourth dummy holes DH 3 and DH 4 .

Referring to FIG. 8B , the insulating layer 107 is formed on the interlayer insulating layer 105 . The insulating layer 107 may include an inorganic material including an oxide layer such as SiOx, an oxynitride layer such as SiON, or a nitride layer such as SiNx. The present invention is not limited thereto. For example, the insulating layer 107 may include an acryl-based organic material or an organic insulating layer such as BCB. The insulating layer 107 may include a single layer or a multi-layer including the above-described materials.

The first and second dummy holes DH 1 and DH 2 are formed in the insulating layer 107 . For example, the first and second dummy holes DH 1 and DH 2 may penetrate the insulating layer 107 to expose the interlayer insulating layer 105 . The number of first dummy holes DH 1 and the number of second dummy holes DH 2 are different from each other. For example, the number of first dummy holes DH 1 may be greater than the number of second dummy holes DH 2 .

After the formation of the first and second dummy holes DH 1 and DH 2 in the insulating layer 107 , a second annealing process (heat-treatment process) is performed on the resulting structure of FIG. 8B to evaporate hydrogen ions from the first and second semiconductor patterns 31 a and 31 b via the first and second dummy holes DH 1 and DH 2 . Since the number of first dummy holes DH 1 is greater than the number of second dummy holes DH 2 , a relatively large amount of hydrogen evaporates via the first dummy holes DH 1 , so that mobility of the first TFT T 1 becomes less than mobility of the second TFT T 2 . For example, the first TFT T 1 and the second TFT T 2 have different characteristics when the first and second TFT T 1 and T 2 are formed using the same process.

›DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS · 4 of 6

Referring to FIG. 8C , the protection layer 109 is formed on the insulating layer 107 . The protection layer 109 may include an acryl-based organic material or an organic insulating layer such as benzocyclobutene (BCB).

According to an exemplary embodiment, the first and second TFTs T 1 and T 2 are formed via the same process, but may have different characteristics by differing the numbers or the sizes of the first and second dummy holes DH 1 and DH 2 .

In an exemplary embodiment, the numbers and the sizes of third and fourth dummy holes DH 3 and DH 4 passing through the interlayer insulating layer 105 may be different from each other to control the characteristics of the first and second TFTs T 1 and T 2 . For example, the characteristics of the first and second transistors TFTs T 1 and T 2 may be independently controlled using the same process to form the first and second transistors TFTs T 1 and T 2 by differing the numbers and the sizes of the first and second dummy holes DH 1 and DH 2 or the numbers and the sizes of the third and fourth dummy holes DH 3 and DH 4 .

In an exemplary embodiment, FIGS. 8A to 8C describe a process of manufacturing a TFT substrate of an organic light-emitting display device corresponding to FIGS. 4A and 4B . The present invention is not limited thereto. The TFT substrate of the organic light-emitting display device described with reference to FIGS. 6, 7A, and 7B is also manufactured according to a process similar to the process described with reference to FIGS. 8A to 8C with the only difference being in differing the depths of the first and second dummy holes DH 1 and DH 2 or differing the sizes of the first and second dummy holes DH 1 and DH 2 instead of the numbers of first and second dummy holes DH 1 and DH 2 .

FIGS. 9 and 10 are plan views illustrating a pixel circuit of an organic light-emitting display device according to an exemplary embodiment.

Referring to FIG. 9 , a pixel P includes a scan signal line 121 , a previous scan signal line 122 , an emission control line 123 , and an initialization voltage line 124 extending along an X-direction, and a data line 171 and a driving power line 172 extending along a Y-axis direction.

The pixel P may further include a driving TFT Tp 1 , a switching TFT Tp 2 , a compensation TFT Tp 3 , an initialization TFT Tp 4 , an operation control TFT Tp 5 , an emission control TFT Tp 6 , and a storage capacitor Cst.

A driving semiconductor pattern 131 a includes a driving channel region 131 a 1 , a driving source region 176 a and a driving drain region 177 a located at both sides of the driving channel region 131 a 1 and including impurities of higher concentration than that of the driving channel region 131 a 1 . The driving channel region 131 a 1 overlaps a driving gate electrode 125 a . A gate insulating layer is disposed between the driving channel region 131 a 1 and the driving gate electrode 125 a.

A switching semiconductor pattern 131 b includes a switching channel region 131 b 1 , a switching source region 176 b and a switching drain region 177 b located at both sides of the switching channel region 131 b 1 and including impurities of higher concentration than that of the switching channel region 131 b 1 . The switching channel region 131 b 1 overlaps a switching gate electrode 125 b . A gate insulating layer is disposed between the switching channel region 131 b 1 and the switching gate electrode 125 b . In an exemplary embodiment, the gate insulating layer of the driving TFT Tp 1 and the gate insulating layer of the switching TFT Tp 2 may be formed using the same process, and may be formed of the same material.

A channel length of the driving channel region 131 a 1 may be greater than that of the switching channel region 131 b 1 . For example, a long channel length may be formed in a narrow space by bending the driving semiconductor pattern 131 a to include a plurality of bent portions having shapes such as an alphabet L or S, or Ω.

The storage capacitor Cst may be disposed to overlap the driving TFT Tp 1 . A sufficient storage capacitance may be secured at even a high resolution by forming the storage capacitor Cst to overlap the driving TFT Tp 1 .

The storage capacitor Cst includes a first electrode 125 a and a second electrode 152 overlapping each other with a dielectric insulating layer disposed therebetween. The first electrode 125 a also serves as a driving gate electrode of the driving TFT Tp 1 . For example, the driving channel region 131 a 1 is a portion of the driving semiconductor pattern 131 which overlaps the first electrode 125 a.

The driving TFT Tp 1 and the switching TFT Tp 2 are covered with an insulating layer, and have different characteristics due to the first dummy hole DH 1 and the second dummy hole DH 2 penetrating the insulating layer.

For example, the number of first dummy holes DH 1 adjacent to the driving TFT Tp 1 is greater than the number of second dummy holes DH 2 adjacent to the switching TFT Tp 2 . Therefore, hydrogen ions contained in the driving semiconductor pattern 131 a may evaporate more than hydrogen ions contained in the switching semiconductor pattern 131 b , so that the driving TFT Tp 1 and the switching TFT Tp 2 have different characteristics as described with reference to FIGS. 4A to 8C .

Since hydrogen ions of the driving TFT Tp 1 , like the first TFT T 1 , evaporate much, mobility reduces and an I—V curve has a gentle slope before a threshold voltage. That is, a driving (DR) range increases and thus abundant gray scales may be expressed. In contrast, since hydrogen ions of the switching TFT Tp 2 , like the second TFT T 2 , evaporate less, the switching TFT Tp 2 has a good on/off characteristic and thus may have a characteristic advantageous to a high speed operation.

In FIG. 9 , the numbers of first and second dummy holes DH 1 and DH 2 are different to control the characteristics of the driving TFT Tp 1 and the switching TFT Tp 2 independently using the same process. The present invention is not limited thereto. For example, as illustrated in FIG. 10 , the sizes of the first and second dummy holes DH 1 and DH 2 are different to control the characteristics of the driving TFT Tp 1 and the switching TFT Tp 2 independently using the same process.

›DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS · 5 of 6

FIGS. 11 and 12 are plan views illustrating a driver circuit DC located in a non-display area of an organic light-emitting display device according to an exemplary embodiment.

Referring to FIG. 11 , the driver circuit DC is located in a non-display area NDA (see FIG. 2 ), and includes wirings 211 , 212 , and 213 , and TFTs Tc 1 and Tc 2 connected to the wirings. Hereinafter, for convenience of description, one of the TFTs Tc 1 and Tc 2 is referred to as a TFT Tc 1 for a first driver circuit, and the other is referred to as a TFT Tc 2 for a second driver circuit.

A semiconductor pattern 231 a of the TFT Tc 1 for the first driver circuit includes a channel region 231 a 1 , a source region 276 a and a drain region 277 a located at both sides of the channel region 231 a 1 and including impurities of higher concentration than that of the channel region 231 a 1 . The channel region 231 a 1 overlaps a gate electrode 225 a . A gate insulating layer may be disposed between the channel region 231 a 1 and the gate electrode 225 a.

A semiconductor pattern 231 b of the TFT Tc 2 for the second driver circuit includes a channel region 231 b 1 , a source region 276 b and a drain region 277 b located at both sides of the channel region 231 b 1 and including impurities of higher concentration than that of the channel region 231 b 1 . The channel region 231 b 1 overlaps a gate electrode 225 b . A gate insulating layer may be disposed between the channel region 231 b 1 and the gate electrode 225 b . In an exemplary embodiment, the gate insulating layer of the first driver circuit and the gate insulating layer of the second driver circuit may be formed using the same process.

An insulating layer covers the TFTs Tc 1 and Tc 2 for the first and second driver circuits, and the number of first dummy holes DH 1 and the number of second dummy holes DH 2 provided to the insulating layer are different from each other.

As an area occupied by a display area DA increases and an area occupied by a non-display area NDA gradually reduces in the organic light-emitting display device 1 (see FIG. 1 ), design of the driver circuit DC is complicated, and some of TFTs reduce in their size, and functionally different characteristics of the TFTs are required. Therefore, as illustrated in FIG. 11 , the TFT Tc 1 for the first driver circuit and the TFT Tc 2 for the second driver circuit may have different characteristics by differing the number of first dummy holes DH 1 adjacent to the TFT Tc 1 for the first driver circuit from the number of second dummy holes DH 2 adjacent to the TFT Tc 2 for the second driver circuit.

In an exemplary embodiment, the number of first dummy holes DH 1 may be greater than the number of second dummy holes DH 2 . Therefore, the large amount of hydrogen ions contained in the semiconductor pattern 231 a of the TFT Tc 1 for the first driver circuit evaporate like those contained in the first TFT T 1 , but the small amount of hydrogen ions contained in the semiconductor pattern 231 b of the TFT Tc 2 for the second driver circuit evaporate like those contained in the second TFT T 2 . Since the amounts of evaporated hydrogen ions are different, the TFTs Tc 1 and Tc 2 for the first and second driver circuits which are manufactured using the same process have different characteristics, as described with reference to FIGS. 4A to 8C .

In FIG. 11 , the number of first dummy holes DH 1 is different from the number of second dummy holes DH 2 . The present invention is not limited thereto. For example, as illustrated in FIG. 12 , the TFTs Tc 1 and Tc 2 for the first and second driver circuits may have different characteristics by differing the sizes of the first and second dummy holes DH 1 and DH 2 in the manufacturing of the TFTs Tc 1 and Tc 2 for the first and second driver circuits using the same process.

FIGS. 13A and 13B, 14A and 14B are plan views illustrating a pixel circuit PC located in a display area and a driver circuit DC located in a non-display area of an organic light-emitting display device according to an exemplary embodiment.

Referring to FIGS. 13A and 13B , each of the pixel circuit PC and the driver circuit DC includes a plurality of TFTs. For convenience of description, FIG. 13A illustrates a driving TFT Tp 1 of the pixel circuit PC, and FIG. 13B illustrates a TFT Tc 2 for a first driver circuit of the driver circuit DC.

A driving semiconductor pattern 131 a of the driving TFT Tp 1 includes a driving channel region 131 a 1 , a driving source region 176 a and a driving drain region 177 a located at both sides of the driving channel region 131 a 1 and including impurities of higher concentration than that of the driving channel region 131 a 1 . The driving channel region 131 a 1 overlaps a driving gate electrode 125 a with a gate insulating layer disposed therebetween.

A semiconductor pattern 231 a of the TFT Tc 2 for the first driver circuit includes a channel region 231 a 1 , a source region 276 a and a drain region 277 a located at both sides of the channel region 231 a 1 and including impurities of higher concentration than that of the channel region 231 a 1 . The channel region 231 a 1 overlaps a gate electrode 225 a with a gate insulating layer disposed therebetween. In an exemplary embodiment, the gate insulating layer of the driving TFT Tp 1 and the gate insulating layer of TFT Tc 2 for the first driver circuit may be formed using the same process

An insulating layer covers the driving TFT Tp 1 and the TFT Tc 2 for the first driver circuit, and the number of first dummy holes DH 1 penetrating the insulating layer is different from the number of second dummy holes DH 2 penetrating the insulating layer.

According to an exemplary embodiment, the number of first dummy holes DH 1 adjacent to the driving TFT Tp 1 is greater than the number of second dummy holes DH 2 adjacent to the TFT Tc 2 for the first driver circuit. Therefore, the large amount of hydrogen ions contained in the semiconductor pattern 131 a of the driving TFT Tp 1 evaporate like those contained in the first TFT T 1 , but the small amount of hydrogen ions contained in the semiconductor pattern 231 a of the TFT Tc 2 for the first driver circuit evaporate like those contained in the second TFT T 2 .

›DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS · 6 of 6

The driving TFT Tp 1 and the TFT Tc 2 for the first driver circuit may have different characteristics by differing the numbers of first and second dummy holes DH 1 and DH 2 in the manufacturing of the driving TFT Tp 1 and the TFT Tc 2 using the same process, which is described with reference to FIGS. 4A to 8C .

In FIGS. 13A and 13B , the number of first dummy holes DH 1 is different from the number of second dummy holes DH 2 . The present invention is not limited thereto. For example, as illustrated in FIGS. 14A and 14B , the driving TFT Tp 1 and the TFT Tc 2 for the first driver circuit may have different characteristics in the manufacturing of the driving TFT Tp 1 and the TFT Tc 2 for the first driver circuit by differing the sizes of the first and second dummy holes DH 1 and DH 2 using the same process.

While the present invention has been shown and described with reference to exemplary embodiments thereof, it will be apparent to those of ordinary skill in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.

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Classifications

3 codes
IPC · International Patent Classification
Section H — Electricity
  • H01L27/12
  • H01L27/32
  • H01L51/52

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File wrapper

⤢ drag to zoomJan 2017Jul 2017Jan 2018Jul 2018Jan 2019Jul 2019Jan 2020Jul 2020Jan 2021USPTOApplicantRestriction requirementResponse after non-finalRequest for continued examinationNon-final rejectionResponse after non-finalRequest for continued examinationResponse after finalNotice of allowance
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Pendency
3.7 y
1,348 days filing → grant
Office actions
6
after a restriction
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5
3 RCE
Examiner
Sheng-Bai Zhu
art unit 2892 · TC 2800
Citations: 19 back · 0 forward

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