USPatent applicationPatented

Hardness test apparatus and hardness testing method

Granted 19 Jun 2018 · 1 office action

Life of the application

10 dated events
⤢ drag to zoom20162018202020222024202620282030203220342036ProsecutionOwnershipTerm & fees
ProsecutionOwnershipTerm & feeshover for detail · click to open

Abstract

The present invention includes: an image capturer capturing an image of the sample to be measured; an image acquirer acquiring image data of the sample captured by the image capturer; a pattern searcher performing, on the image data of the sample acquired by the image acquirer, pattern searching process using a pattern image selected based on the sample and identifying a position in the image matching the pattern image; a profile extractor extracting a profile of the sample based on the position in the image identified by the pattern searcher; a calculator calculating a hardness measurement position of the sample based on the profile extracted by the profile extractor; and a measurer executing hardness testing on the sample based on the hardness measurement position calculated by the calculator and measuring the hardness of the sample.

Description

8 parts
›CROSS-REFERENCE TO RELATED APPLICATIONS

The present application claims priority under 35 U.S.C. § 119 of Japanese Application No. 2015-178034, filed on Sep. 10, 2015, the disclosure of which is expressly incorporated by reference herein in its entirety.

›BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a hardness tester and to a hardness testing method.

2. Description of Related Art

A conventional hardness tester is known which measures hardness of a sample based on dimensions of an indentation formed by pressing an indenter against the sample (work piece) with a predetermined test force. For example, a Vickers hardness tester measures a length of diagonal lines of an indentation formed by pressing a quadrangular pyramidal indenter into a surface of the sample, and calculates hardness based on the measured length of the diagonal lines of the indentation (see, for example. Japanese Patent Laid-open Publication No. 2003-166923).

Hardness testing is conducted in a conventional hardness tester as shown by a flow chart in FIG. 12 . Specifically, an operator first sets a sample on a tester main body (step S 1 ). Next, the operator defines various conditions of the hardness test (for example, material of the sample, test force, or magnification power of a field lens) (step S 2 ). The operator then displaces the sample and positions it so as to allow a hardness testing site to be displayed on a monitor (step S 3 ). Next, the operator designates a starting point and end point of profile detection of the sample on the monitor (step S 4 ). Next, the process switches to a CPU of a controller as agent, and the CPU continuously executes profile detection from the starting point to the end point of the profile detection of the sample and extracts the profile of the sample (step S 5 ). The process then switches once again to the operator as agent, and the operator designates both a coordinate system having the extracted profile as a reference, and also hardness measurement positions (a measurement pattern) of the sample (step S 6 ). The operator also inputs parameters such as a measurement interval. Next, the process switches once again to the CPU as agent, and the CPU calculates the hardness measurement positions of the sample based on the extracted profile and the designated hardness measurement positions of the sample (step S 7 ). The CPU then displaces the sample to position it such that the calculated hardness measurement position is directly below the field lens (step S 8 ). Next, the CPU performs the hardness test (step S 9 ). Specifically, the CPU creates an indentation at the hardness measurement position, automatically reads the indentation formed by the indentation creation, and measures the hardness of the sample.

However, in the procedural flow of the conventional hardness testing described above, before performing the process to designate the starting point and end point of the profile detection of the sample on the monitor, a process is performed in which the sample is positioned so as to allow the hardness testing site to be displayed on the monitor. However, because the operator performs this process by manipulating a joystick, for example, while observing the sample, the process provides inferior usability and poor work efficiency. Also, in the procedural flow of the conventional hardness testing described above, processes having the operator as agent are interspersed with processes having the CPU as agent, which also contributes to inferior usability and poor work efficiency.

›SUMMARY OF THE INVENTION

The present invention provides a hardness tester and a hardness testing method having favorable usability and capable of improving work efficiency.

One aspect of the present invention to address the above is a hardness tester measuring hardness of a sample by loading a predetermined test force on the sample with an indenter to form an indentation in a surface of the sample, then measuring dimensions of the indentation. The hardness tester includes: an image capturer capturing an image of the sample to be measured; an image acquirer acquiring image data of the sample captured by the image capturer; a pattern searcher performing, on the image data of the sample acquired by the image acquirer, a pattern searching process using a pattern image selected based on the sample and identifying a position in the image matching the pattern image; a profile extractor extracting a profile of the sample based on the position in the image identified by the pattern searcher; a calculator calculating a hardness measurement position of the sample based on the profile extracted by the profile extractor; and a measurer executing hardness testing on the sample based on the hardness measurement position calculated by the calculator and measuring the hardness of the sample.

In another aspect of the present invention, the hardness tester includes a memory storing test information defining a starting point and end point of profile detection of the sample, as well as the hardness measurement position of the sample, with reference to the pattern image. The profile extractor extracts the profile of the sample based on the position in the image specified by the pattern searcher, and on the test information stored in the memory. The calculator calculates the hardness measurement position of the sample based on the profile extracted by the profile extractor, and on the test information stored in the memory.

Another aspect of the present invention is a hardness testing method of a hardness tester measuring hardness of a sample by loading a predetermined test force on the sample with an indenter to form an indentation in a surface of the sample, then measuring dimensions of the indentation. The hardness testing method includes: image acquisition acquiring image data of the sample captured by an image capturer capturing an image of the sample to be measured; pattern searching performing, on the image data of the sample acquired in the image acquisition, a pattern searching process using a pattern image selected based on the sample and identifying a position in the image matching the pattern image; profile extraction extracting a profile of the sample based on the position in the image identified in the pattern searching; calculation calculating a hardness measurement position of the sample based on the profile extracted in the profile extraction; and executing hardness testing on the sample based on the hardness measurement position calculated in the calculation and measuring the hardness of the sample.

According to the present invention, usability and work efficiency can be improved.

›BRIEF DESCRIPTION OF THE DRAWINGS

The present invention is further described in the detailed description which follows, in reference to the noted plurality of drawings by way of non-limiting examples of exemplary embodiments of the present invention, in which like reference numerals represent similar parts throughout the several views of the drawings, and wherein:

FIG. 1 is a perspective view illustrating an overall configuration of a hardness tester according to the present invention;

FIG. 2 is a schematic view illustrating a tester main body of the hardness tester according to the present invention;

FIG. 3 is a schematic view illustrating a hardness measurer of the hardness tester according to the present invention;

FIG. 4 is a block diagram illustrating a control structure of the hardness tester according to the present invention;

FIG. 5 is a plan view illustrating an exemplary state in which a sample is mounted on a sample stage;

FIG. 6 is a cross-sectional exemplary view along a line VI-VI in FIG. 5 ;

FIG. 7 is a flow chart illustrating a hardness testing process performed by the hardness tester according to an embodiment;

FIG. 8 is a flow chart illustrating the hardness testing process performed by the hardness tester according to the embodiment;

FIG. 9 illustrates an exemplary pattern image corresponding to a test sample;

FIG. 10 illustrates an exemplary format indicating, on the pattern image corresponding to the test sample, a starting point and an end point of profile detection of the test sample;

FIG. 11 is an enlarged view of a portion M in FIG. 10 ; and

FIG. 12 is a flow chart illustrating a hardness testing process performed by a conventional hardness tester.

›DETAILED DESCRIPTION OF THE INVENTION · 1 of 4

The particulars shown herein are by way of example and for purposes of illustrative discussion of the embodiments of the present invention only and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects of the present invention. In this regard, no attempt is made to show structural details of the present invention in more detail than is necessary for the fundamental understanding of the present invention, the description taken with the drawings making apparent to those skilled in the art how the forms of the present invention may be embodied in practice.

An embodiment of the present invention is described in detail below with reference to the drawings. Moreover, in the following description, an X direction is a left-right direction, a Y direction is a front-back direction, and a Z direction is an up-down direction in FIG. 1 . In addition, an X-Y plane is a horizontal plane.

A hardness tester 100 is a Vickers hardness tester, for example, that includes an indenter 14 a (see FIG. 3 ) having a square planar shape. As shown in FIGS. 1 to 4 , the hardness tester 100 is configured to include a tester main body 10 , a controller 6 , a console 7 , and a monitor 8 .

As shown in FIG. 2 , the tester main body 10 includes a hardness measurer 1 measuring hardness of a sample S; a sample stage 2 on which the sample S is mounted and fixed in place, the sample S being resin-molded around a sample to be measured (hereafter referred to as a test sample); an XY stage 3 displacing the sample stage 2 ; an AF stage 4 enabling focusing on a surface of the sample S; and an elevator mechanism 5 raising and lowering the sample stage 2 (the XY stage 3 and the AF stage 4 ).

As shown in FIG. 3 , the hardness measurer 1 is configured with an illuminating device 11 illuminating the surface of the sample S; a CCD camera 12 capturing an image of the surface of the sample S; and a turret 16 . The turret 16 includes an indenter column 14 , which includes the indenter 14 a , and a field lens 15 . The turret 16 is capable of switching between the indenter column 14 and the field lens 15 by rotating.

The illuminating device 11 shines a light to illuminate the surface of the sample S. The light shone by the illuminating device 11 reaches the surface of the sample S via a lens 1 a , a half mirror 1 d , a mirror 1 e , and the field lens 15 .

Based on reflected light input from the surface of the sample S via the field lens 15 , the mirror 1 e , the half mirror 1 d , a mirror 1 g , and a lens 1 h , the CCD camera 12 obtains image data by capturing an image of the surface of the sample S as well as an indentation formed in the surface of the sample S by the indenter 14 a . The CCD camera 12 then outputs the acquired image data to the controller 6 via a frame grabber 17 , which is capable of simultaneously accumulating and storing a plurality of frames of image data. Thus, the CCD camera 12 is an image capturer in the present invention.

The indenter column 14 is displaced toward the sample S placed on the sample stage 2 by a load mechanism (not shown in the drawings), which is driven in response to a control signal output by the controller 6 . The indenter 14 a , provided on a forefront end of the indenter column 14 , is pressed against the surface of the sample S with a predetermined test force. The present embodiment uses a quadrangular pyramidal Vickers indenter (with opposing angles of 136±0.5°) as the indenter 14 a.

The field lens 15 is a collective lens, each lens being configured with a different magnification. A plurality of the field lenses 15 are retained on a bottom surface of the turret 16 . The field lens 15 is situated above the sample S by rotating the turret 16 . Thereby, the light shone by the illuminating device 11 uniformly illuminates the surface of the sample S.

The turret 16 is configured to enable the indenter column 14 and the plurality of field lenses 15 to be attached to the bottom surface thereof. The turret 16 is also configured to be capable of positioning any one of the indenter column 14 and the plurality of field lenses 15 above the sample S by rotating the turret 16 centered around a Z-axis direction. Specifically, the indentation can be formed in the surface of the sample S by positioning the indenter column 14 above the sample S, and the formed indentation can be observed by positioning the field lenses 15 above the sample S.

The sample S, which is resin molded around the test sample, is mounted and fixed in place on the sample stage 2 . In the present embodiment, as shown in FIGS. 5 and 6 , two samples S (S 1 and S 2 ) are embedded in the sample stage 2 such that the surface of the sample stage 2 and the surfaces of the two samples S 1 and S 2 are substantially coplanar. Two test samples A 1 and B 1 are resin molded into the sample S 1 , and two test samples A 2 and B 2 are resin molded into the sample S 2 . The XV stage 3 is driven by a drive mechanism (not shown in the drawings) driven in response to a control signal output by the controller 6 . The XV stage 3 then displaces the sample stage 2 in a direction (X and Y directions) perpendicular to a displacement direction (Z direction) of the indenter 14 a . The AF stage 4 is driven in response to the control signal output by the controller 6 . The AF stage 4 then minutely raises and lowers the sample stage 2 based on the image data captured by the CCD camera 12 to focus on the surface of the sample S. The elevator mechanism 5 is driven in response to the control signal output by the controller 6 . The elevator mechanism 5 then changes a relative distance between the sample stage 2 and the field lens 15 by displacing the sample stage 2 (the XV stage 3 and the AF stage 4 ) in the Z direction.

The console 7 is configured with a keyboard 71 and a mouse 72 . The console 7 receives an operation input by an operator during a hardness test. In addition, when the console 7 receives a predetermined input operation performed by the operator, a predetermined operation signal corresponding to the input operation is generated and output to the controller 6 . Specifically, the console 7 receives an operation in which the operator selects a condition determining a focus position of the indentation. The console 7 also receives an operation in which the operator designates a range of displacement (a range of relative distance between the sample stage 2 and the field lens 15 ) of the sample stage 2 (the elevator mechanism 5 and the AF stage 4 ). In addition, the console 7 receives an operation in which the operator inputs a test condition value to be used when carrying out the hardness test with the hardness tester 100 . The input test condition value is transmitted to the controller 6 . Herein, the test condition value is a value such as a material of the sample S, a test force (N) loaded on the sample S by the indenter 14 a , or a magnification power of the field lens 15 , for example. In addition, the console 7 receives an operation in which the operator selects one of a manual mode, in which the focus position of the indentation is manually determined, and an automatic mode, in which the determination is made automatically. The console 7 also receives an operation in which the operator programs a test position to be used when carrying out the hardness test.

›DETAILED DESCRIPTION OF THE INVENTION · 2 of 4

The monitor 8 is configured by a display device such as an LCD, for example. The monitor 8 displays, for example, hardness test settings input on the console 7 , results of the hardness test, and an image of the surface of the sample S and the indentation formed in the surface of the sample S captured by the CCD camera 12 .

As shown in FIG. 4 , the controller 6 is configured to include a CPU 61 , a RAM 62 , and a memory 63 . The controller 6 performs operation control and the like of a predetermined hardness test by executing a predetermined program stored in the memory 63 .

The CPU 61 retrieves a processing program and the like stored in the memory 63 , then opens and executes the processing program in the RAM 62 , thereby performing overall control of the hardness tester 100 . The RAM 62 opens the processing program executed by the CPU 61 in a program storage region within the RAM 62 and stores in a data storage region input data, processing results generated during execution of the processing program, and the like. The memory 63 includes, for example, a recording medium (not shown in the drawings) storing a program, data, and the like. The recording medium is configured with a semiconductor memory, for example. In addition, the memory 63 stores various kinds of data, various kinds of processing programs, and data processed by running the programs that allow the CPU 61 to perform overall control of the hardness tester 100 . In addition, the memory 63 stores test information defining a starting point and end point of profile detection of the sample S, as well as a hardness measurement position of the sample S, with reference to a pattern image selected based on the sample S (in the present embodiment, the various test samples A 1 , B 1 , A 2 , and B 2 ).

Next, operations of the hardness tester 100 according to the present embodiment are described. First, the operator performs a process creating and registering the pattern image of the sample S as a preliminary stage of the hardness testing process shown in FIGS. 7 and 8 . The registered pattern image is stored in the memory 63 . This process may also be performed at the very beginning of the hardness testing process.

Next, a hardness testing process performed by the hardness tester 100 according to the present embodiment is described with reference to flow charts in FIGS. 7 and 8 . First, as part of the hardness testing process, a process performed with the operator as agent is described with reference to the flow chart of FIG. 7 .

First, the operator mounts two samples (S 1 and S 2 ) on the sample stage 2 and attaches the sample stage 2 , with the mounted samples S 1 and S 2 , at a predetermined position of the tester main body 10 (step S 101 ).

Next, the operator launches software controlling the hardness tester 100 and activates the hardness tester 100 , and defines various conditions of the hardness test (for example, material of the samples S 1 and S 2 , test force, or magnification power of the field lens 15 ) (step S 102 ).

Next, the operator selects the pattern image corresponding to each of the test samples A 1 and B 1 , which are resin molded into the sample S 1 , and the test samples A 2 and B 2 , which are resin molded into the sample S 2 (step S 103 ). FIG. 9 illustrates an exemplary pattern image G 1 corresponding to the test sample A 1 .

Next, the operator designates, on each of the pattern images corresponding to the test samples and selected in step S 103 , the starting point and end point of profile detection of each test sample (step S 104 ). For example, FIG. 10 illustrates an exemplary format where a starting point P 1 and an end point P 2 of the profile detection of the test sample A 1 are designated on the pattern image G 1 corresponding to the test sample A 1 .

Next, the operator designates, on each of the pattern images corresponding to the test samples for which the starting point and the end point of profile detection are designated in step S 104 , both a coordinate system having the profile of the pattern image as a reference, and also the hardness measurement position (measurement pattern) of each of the test samples (step S 105 ). For example, FIG. 11 illustrates an exemplary format where hardness measurement positions P 3 of the test sample A 1 are designated on the pattern image G 1 corresponding to the test sample A 1 . The operator also inputs parameters such as a measurement interval. This information is stored in the memory 63 as test information defining the starting point and end point of profile detection of the sample S, as well as the hardness measurement position of the sample S, with reference to the pattern image selected based on the sample S (in the present embodiment, the various test samples A 1 , B 1 , A 2 , and B 2 ). Moreover, the process from step S 102 through step S 105 may instead be configured as a process generating a settings file (test information) at a preliminary stage of the process shown in FIG. 7 .

Next, as part of the hardness testing process, a process performed with the CPU 61 as agent is described with reference to the flow chart of FIG. 8 . This process is initiated when an operation by the operator is detected giving an instruction to initiate automatic testing (for example, an operation where the operator uses the mouse 72 to click on an automatic testing initiation icon displayed on the monitor 8 ). In the present embodiment, the hardness test is conducted on, in order, the test sample A 1 and the test sample B 1 in the sample S 1 , and the test sample A 2 and the test sample B 2 in the sample S 2 .

First, the CPU 61 views the surface of the sample S 1 (step S 201 ). Specifically, the CPU 61 first rotates the turret 16 and switches to the field lens 15 . Next, the CPU 61 operates the XY stage 3 such that the center of the sample S 1 (see FIG. 5 ) is directly below the field lens 15 . Next, the CPU 61 continuously acquires images with the CCD camera 12 while raising the AF stage 4 , and calculates focus coordinates. Next, the CPU 61 operates the AF stage 4 and stops the AF stage 4 at the focus coordinates. Accordingly, the surface of the sample S can be viewed.

›DETAILED DESCRIPTION OF THE INVENTION · 3 of 4

Next, the CPU 61 performs pattern searching of the test samples (step S 202 ). Specifically, the CPU 61 first activates a pattern searching program which performs pattern searching on the test samples. The CPU 61 then acquires a focus image (searched object image) with the CCD camera 12 (image acquisition). Specifically, the CPU 61 is an image acquirer in the present invention. Next, the CPU 61 uses the pattern image corresponding to the test sample to be measured and performs pattern searching of the test sample with reference to the acquired searched object image (pattern searching). Specifically, the CPU 61 is a pattern searcher in the present invention. For example, in a case where the test sample A 1 is to be measured, pattern searching of the test sample A 1 is performed using the pattern image G 1 (see FIG. 9 ) corresponding to the test sample A 1 .

Next, based on the starting point and end point of the profile detection of the test sample designated on the pattern image, the CPU 61 calculates the starting point and end point of the profile detection of the test sample on the searched object image (step S 203 ). For example, in a case where the test sample A 1 is to be measured, based on the starting point P 1 and end point P 2 of the profile detection of the test sample A 1 designated on the pattern image G 1 , the CPU 61 calculates the starting point and end point of the profile detection of the test sample A 1 on the searched object image. Next, the CPU 61 continuously executes profile detection from the starting point to the end point of the profile detection of the test sample calculated in step S 203 and extracts the profile of the test sample (step S 204 : profile extraction). Specifically, the CPU 61 is a profile extractor in the present invention. For example, in a case where the test sample A 1 is to be measured, the CPU 61 continuously executes profile detection from the starting point to the end point of the profile detection of the test sample A 1 calculated in step S 203 and extracts the profile of the test sample A 1 .

Next, the CPU 61 calculates the hardness measurement position of the test sample based on the profile extracted in step S 204 and the hardness measurement position of the test sample designated on the pattern image (step S 205 : calculation). Specifically, the CPU 61 is a calculator in the present invention. For example, in a case where the test sample A 1 is to be measured, the CPU 61 calculates the hardness measurement position of the test sample A 1 based on the profile extracted in step S 204 and the hardness measurement positions P 3 of the test sample A 1 designated on the pattern image G 1 .

Next, the CPU 61 operates the XY stage 3 such that, from among the hardness measurement positions calculated in step S 205 , the hardness measurement position to be measured next is directly below the field lens 15 (step S 206 ). Next, the CPU 61 operates the AF stage 4 and performs a focusing operation. Accordingly, the sample to be measured (in a case where the test sample A 1 is to be measured, the test sample A 1 ) is positioned appropriately.

Next, the CPU 61 performs hardness testing and measures the hardness of the test sample to be measured (step S 207 : measurement). Specifically, the CPU 61 is a measurer in the present invention. Specifically, the CPU 61 first rotates the turret 16 and switches to the indenter 14 a . Next, the CPU 61 performs indentation at the first hardness measurement position using the indenter 14 a . Next, the CPU 61 rotates the turret 16 and switches to the field lens 15 . Then, because there may be drift in the focus position clue to the indentation creation described above, the CPU 61 operates the AF stage 4 and performs another focusing operation. Next, the CPU 61 automatically reads the indentation formed by the indentation creation. Accordingly, hardness testing can be performed on the test sample to be measured (in a case where the test sample A 1 is to be measured, the test sample A 1 ) and the hardness of the test sample can be measured.

Next, the CPU 61 determines whether hardness testing has been performed at all of the hardness measurement positions (step S 208 ). In a case where the CPU 61 determines that hardness testing has been performed at all of the hardness measurement positions (step S 208 : YES), the CPU 61 proceeds to the next step, S 209 . Meanwhile, in a case where the CPU 61 determines that hardness testing has not been performed at at least one of the hardness measurement positions (step S 208 : NO), the CPU 61 moves to step S 206 and performs hardness testing at the unmeasured hardness measurement position.

Next, the CPU 61 determines whether hardness testing has been performed on all of the samples S (test samples) (step S 209 ). In the present embodiment, the CPU 61 determines whether hardness testing has been performed on each of the test samples A 1 and B 1 of the sample S 1 and test samples A 2 and B 2 of the sample S 2 , and when the CPU 61 determines that hardness testing has been performed for all of the samples S (step S 209 : YES), the process ends. Meanwhile, in a case where the CPU 61 determines that hardness testing has not been performed on at least one of the samples S (step S 209 : NO), the CPU 61 moves to step S 201 and performs hardness testing on the unmeasured sample S.

As noted above, the hardness tester 100 according to the present embodiment includes: an image capturer/camera (CCD or other type of camera 12 ) capturing an image of the sample S to be measured; an image acquirer (CPU 61 ) acquiring image data of the sample S captured by the image capturer; a pattern searcher (CPU 61 ) performing, on the image data of the sample S acquired by the image acquirer, the pattern searching process using the pattern image selected based on the sample S (in the present embodiment, each of the test samples A 1 , B 1 , A 2 , and B 2 ) and identifying a position in the image matching the pattern image; a profile extractor (CPU 61 ) extracting a profile of the sample S based on the position in the image identified by the pattern searcher; a calculator (CPU 61 ) calculating the hardness measurement position of the sample S based on the profile extracted by the profile extractor; and a measurer (CPU 61 ) executing hardness testing on the sample S based on the hardness measurement position calculated by the calculator and measuring the hardness of the sample S. Accordingly, a process of positioning the sample S so as to allow a hardness testing site to be displayed on the monitor 8 can be omitted with the hardness tester 100 of the present embodiment. Therefore, usability and work efficiency can be improved. In addition, when the process having the operator as agent ends, the process having the CPU as agent is automatically performed. Therefore, processes having the operator as agent are no longer interspersed with processes having the CPU as agent, and usability and work efficiency can be improved. Also, in a case where a plurality of samples S having an identical shape are tested, eliminating the intermingling of processes having the operator as agent and processes having the CPU as agent enables testing to be conducted simply by setting the sample S on the tester main body 10 , beginning with the second sample S. This enables further improvement in work efficiency. Furthermore, eliminating the intermingling of processes having the operator as agent and processes having the CPU as agent allows the present invention to be readily introduced to an automated line, which enables a reduction in personnel costs associated with the work.

›DETAILED DESCRIPTION OF THE INVENTION · 4 of 4

In addition, the hardness tester 100 according to the present embodiment includes a memory (the memory 63 ) storing test information defining the starting point and end point of the profile detection of the sample S, as well as the hardness measurement position of the sample S, with reference to the pattern image. Also, the profile extractor extracts the profile of the sample S based on the position in the image specified by the pattern searcher, and on the test information stored in the memory. The calculator calculates the hardness measurement position of the sample S based on the profile extracted by the profile extractor, and on the test information stored in the memory. Therefore, according to the hardness tester 100 of the present embodiment, so long as the test information is defined ahead of time, the profile of the sample S can be extracted and the hardness measurement position can be calculated automatically. This facilitates the operator's understanding of the task organization and enables the operator's time to be used effectively. Accordingly, work efficiency can be improved and personnel costs can be reduced.

In the above, a concrete description is given based on an embodiment according to the present invention. However, the present invention is not limited to the above-described embodiment and can be modified without deviating from the scope of the invention.

For example, in the above-described embodiment, the profile of the sample S is extracted and the hardness measurement position of the sample S is calculated based on the test information defining the starting point and end point of the profile detection of the sample S, as well as the hardness measurement position of the sample S, with reference to the pattern image. However, the present invention is not limited to this. For example, the hardness measurement position of the sample S may instead be calculated based on the extracted profile of the sample S and on a predetermined condition defined ahead of time. The predetermined condition may refer to, in the case of a round sample S, for example, a condition defining the hardness measurement position of the sample S, such as defining hardness measurement positions at a predetermined interval along an outer circumference (profile) of the sample S.

In addition, as shown in step S 103 of FIG. 7 , when the pattern image corresponding to the sample S (the various test samples A 1 , B 1 , A 2 , and B 2 ) is selected, the above-described embodiment is configured such that the operator makes the selection. However, the present invention is not limited to this. For example, the present invention may instead be configured to acquire image data of the sample S and to automatically select a pattern image based on the acquired image data.

Also, when creating an indentation at the hardness measurement position in step S 207 (shown in FIG. 8 ), the present invention may also be configured to determine whether there is any damage, dirt, or foreign body on the surface of the sample, for example. In a case where a foreign body or the like is present on the surface of the sample, the present invention may be configured to determine that the test area is not appropriate for hardness testing and to not perform indentation (hardness testing) in that area.

In addition, in the above-described embodiment, a Vickers hardness tester is described to exemplify the hardness tester 100 . However, the present invention is not limited to this. The present invention may be applied to any hardness tester having an indenter with a known shape. For example, the present invention may also be applied to a Knoop hardness tester having a quadrangular pyramid diamond indenter.

In addition, within a scope not deviating from the substance of the present invention, appropriate modifications may also be made to detailed structures and operations of each component configuring the hardness tester 100 .

It is noted that the foregoing examples have been provided merely for the purpose of explanation and are in no way to be construed as limiting of the present invention. While the present invention has been described with reference to exemplary embodiments, it is understood that the words which have been used herein are words of description and illustration, rather than words of limitation. Changes may be made, within the purview of the appended claims, as presently stated and as amended, without departing from the scope and spirit of the present invention in its aspects. Although the present invention has been described herein with reference to particular structures, materials and embodiments, the present invention is not intended to be limited to the particulars disclosed herein; rather, the present invention extends to all functionally equivalent structures, methods and uses, such as are within the scope of the appended claims.

The present invention is not limited to the above described embodiments, and various variations and modifications may be possible without departing from the scope of the present invention.

Claims as granted

3 claims

Log in to read the claims of this application.

Log in to unlock

Classifications

2 codes
IPC · International Patent Classification
Section G — Physics
  • G01N3/42
  • G06K9/00

Claim changes

Soon
Coming soonHow the claims changed between publication and grant

See which claims were amended, added or cancelled during examination, with every added and removed word marked.

AmendedAddedCancelledUnchanged

The published claims of this application are not paired with the granted ones in what we hold.

File wrapper

⤢ drag to zoomOct 2016Jan 2017Apr 2017Jul 2017Oct 2017Jan 2018Apr 2018Jul 2018USPTOApplicantNon-final rejectionResponse after non-finalNotice of allowance
USPTOApplicanthover for detail · click to open
Pendency
1.8 y
655 days filing → grant
Office actions
1
non-final + final
Responses
1
no RCE
Examiner
Sumati Lefkowitz
art unit 2666 · TC 2600
Citations: 11 back · 1 forward

See the full prosecution history — every USPTO and applicant action on this file, in order.

Log in to unlock

Documents

Log in to open the documents of this file: the application as filed, every office action and response, the notice of allowance.

Log in to unlock

Chain of title

⤢ drag to zoom20162018202020222024202620282030203220342036Owner 1
Titlehover for detail · click to open

See the full assignment history — every owner this patent has passed through, with recordation dates and reel/frame numbers.

Log in to unlock