Heat pump system and operation method therefor

The present invention relates to a heat pump system in which plural heat pumps are connected with respect to a system load and an operation method therefor.

In an air-cooling heat pump chiller, a heat exchanger on a heat source side becomes frosted in a heating operation under a condition that an external temperature is low. Further, if the frosting progresses, it hinders heat exchange which leads to deterioration of its efficiency. Accordingly, a defrost operation for removing frost is necessary. In this case, in the heat pump chiller, a water heat exchanger on a user side functions as an evaporator to take heat, and there is a problem in that a temperature when heat is supplied to the load is reduced.

Thus, in a system in which plural heat pumps are connected with respect to a load, when a specific heat pump becomes frosted and starts a defrost operation, a technique of forcibly operating a stopped heat pump or operating a preliminary heat pump which is under an abnormal operation to back up a decreased capacity is disclosed in PTL 1 and PTL 2. Further, PTL 3 discloses a technique of preventing two or more heat pumps among plural heat pumps which are connected with respect to a load from starting a defrost operation in the same period of time.

Meanwhile, in recent years, a heat pump has been modularized in a unit. For example, a heat pump system in which an individual air-cooling heat pump chiller is modularized, plural modules are connected in series to form a unit, and plural units are connected in parallel with respect to an external load (system load) has been practically used.

Patent Literature

[PTL 1] Japanese Unexamined Patent Application Publication No. 6-74531

[PTL 2] Japanese Patent No. 3221232

[PTL 3] Japanese Unexamined Patent Application Publication No. 2013-108732

Technical Problem

However, in a heat pump system in which plural heat pumps are connected with respect to a load, even if a specific heat pump is under a defrost operation, in a case where there is a heat pump capable of showing a heating capacity among the plural heat pumps, it is not necessary to directly perform an additional operation of a preliminary heat pump or a stopped heat pump corresponding to the heat pump which is under the defrost operation. Further, as disclosed in PTL 1 and PTL 2, when a specific heat pump starts a defrost operation, if a preliminary heat pump or a stopped heat pump is additionally operated corresponding thereto, this may lead to a wasteful operation of the preliminary heat pump or the stopped heat pump, and may go against the trend of energy saving, for example.

Further, in the heat pump which is under the defrost operation, since a user side heat exchanger functions as an evaporator to take heat, if an additional operation of a preliminary heat pump or a stopped heat pump is merely performed corresponding to the number of heat pumps which are in the defrost operation, a capacity shortage may occur with respect to a thermal load of a system load, for example.

In order to solve the above problems, an object of the invention is to provide a heat pump system in which plural heat pumps are connected with respect to a system load, which is capable of appropriately controlling, even when a specific heat pump is under a defrost operation, the number of heat pumps which are in operation and which is capable of being constantly operated with a capacity corresponding to the load, and an operation method therefor.

Solution to Problem

In order to solve the above problems, the heat pump system and the operation method therefor according to the invention employ the following means.

According to a first aspect of the invention, there is provided a heat pump system in which a plurality of heat pumps is connected with respect to a system load, including: a system controller that successively calculates a capacity capable of being output by a heat pump which is in operation among the heat pumps, compares a value of the calculated capacity which serves as a threshold value with a thermal load of the system load, and controls the number of heat pumps which are in operation among the heat pumps.

According to the first aspect of the invention, the heat pump system in which the plurality of heat pumps is connected with respect to the system load includes the system controller that successively calculates the capacity capable of being output by the heat pump which is in operation among the heat pumps, compares the value of the calculated capacity which serves as the threshold value with the thermal load of the system load, and controls the number of heat pumps which are in operation among the heat pumps. Thus, even if a specific heat pump among the heat pumps which are in operation starts a defrost operation, by comparing the value of the calculated capacity which serves as the threshold value, capable of being output by the heat pumps which are in operation at that time, with the thermal load of the system load and controlling the number of heat pumps which are in operation, it is possible to operate the heat pump system with a capacity capable of corresponding to the thermal load of the system load, without directly performing, when there is a heat pump capable of showing a heating capacity among the heat pumps which are in operation, an additional operation of another heat pump. Accordingly, even when a specific heat pump is under a defrost operation, it is not necessary to perform an additional operation of another heat pump according to conditions, and it is possible to operate the heat pump system with high efficiency using a minimum number of heat pumps, to thereby achieve energy saving. Further, it is possible to reduce the frequency of turning on and off of the heat pump, and thus, it is possible to prevent failure or problems due to frequent repetition of turning on and off, to thereby enhance reliability of the heat pump system.

Further, according to the first aspect of the invention, in the above-described heat pump system, a capacity capable of being output by each heat pump may be calculated by either of each heat pump controller or the system controller.

With such a configuration, the capacity capable of being output by each heat pump may be calculated by either of each heat pump controller or the system controller. Thus, even in a case where each heat pump controller does not have a capacity calculation function, it is possible to additionally provide a capacity calculation function to the system controller, and thus, even when a specific heat pump is under a defrost operation as described above, it is not necessary to perform an additional operation of a preliminary heat pump according to conditions, and it is possible to operate the heat pump system with high efficiency using a minimum number of heat pumps. Accordingly, it is possible to simply apply the invention to an existing heat pump system.

Further, according to the first aspect of the invention, in the above-described heat pump system, the system controller may be configured to calculate, when a specific heat pump among the respective heat pumps starts or terminates a defrost operation, the capacity capable of being output by each heat pump so that the capacity is increased or decreased by a capacity of the specific heat pump.

With such a configuration, the system controller is configured to calculate, when the specific heat pump among the respective heat pumps starts or terminates the defrost operation, the capacity capable of being output by each heat pump so that the capacity is increased or decreased by the capacity of the specific heat pump. Thus, even though the capacity capable of being output is increased or decreased as each heat pump starts or terminates the defrost operation, it is possible to regularly calculate the capacity capable sof being output with accuracy in consideration of the increase or decrease. Accordingly, it is possible to correctly set the number of heat pumps which are to be operated with respect to the thermal load of the system load for operation, regardless of the presence or absence of a defrost operation in each heat pump, and thus, it is possible to reliably prevent a capacity shortage or the like.

Further, in the heat pump system having the above-described configuration, the system controller may be configured to calculate the capacity capable of being output by each heat pump by considering heat taken by the specific heat pump which is under the defrost operation as a negative capacity.

With such a configuration, the system controller is configured to calculate the capacity capable of being output by each heat pump by considering heat taken by the specific heat pump which is under the defrost operation as a negative capacity. Thus, by decreasing the capacity capable of being output by each heat pump by a capacity of the heat pump which is under the defrost operation, and further, by calculating the capacity capable of being output by each heat pump by considering, as a negative capacity, heat taken when a user side heat exchanger of the heat pump which is under the defrost operation functions as an evaporator, it is possible to calculate the capacity capable of being output with high accuracy. Accordingly, it is possible to correctly set the number of heat pumps which are to be operated with respect to the thermal load of the system load for operation, and thus, it is possible to reliably prevent a capacity shortage or the like.

Further, according to the first aspect of the invention, in the above-described heat pump system, the system controller may be configured to calculate, when a specific heat pump among the respective heat pumps starts a defrost operation, the capacity capable of being output by the heat pump which is in operation through multiplication by a predetermined allowance rate.

With such a configuration, the system controller is configured to calculate, when the specific heat pump among the respective heat pumps starts the defrost operation, the capacity capable of being output by the heat pump which is in operation through multiplication by the predetermined allowance rate. Thus, in a case where it is considered that as a specific heat pump starts a defrost operation and another heat pump becomes also frosted and is operating in a state in which it readily undergoes a defrost operation, it is possible to prevent frosting by calculating the capacity capable of being output through multiplication by the predetermined allowance rate so that a thermal load is not applied to the heat pump, and to prevent another heat pump from also starting a defrost operation. Accordingly, it is possible to reduce the frequency at which each heat pump starts a defrost operation, or to delay a timing when each heat pump starts the defrost operation, to thereby enhance the efficiency in the heating operation.

Further, in the heat pump system having the above-described configuration, the system controller may be configured to release, with respect to the specific heat pump in which the defrost operation is terminated, the multiplication by the allowance rate with respect to the capacity capable of being output for a set time from the time when the defrost operation is terminated.

With such a configuration, the system controller is configured to release, with respect to the specific heat pump in which the defrost operation is terminated, the multiplication by the allowance rate with respect to the capacity capable of being output for a set time from the time when the defrost operation is terminated. Thus, when calculating the capacity capable of being output, in a case where there is a heat pump of which a defrost operation is immediately terminated, it is considered that the heat pump does not become frosted, and thus, it is determined that it is not necessary to perform the multiplication by the allowance rate. Thus, it is possible to release the multiplication by the allowance rate for the set time from the time when the defrost operation is terminated, and thus, it is possible to calculate a capacity capable of being output which is closer to an actual capacity. Accordingly, it is possible to calculate the capacity capable of being output with high accuracy, and thus, it is possible to correctly set the number of heat pumps which are to be operated with respect to the thermal load of the system load for operation.

Further, in the heat pump system having the above-described configuration, the system controller may be configured to perform the multiplication while gradually decreasing the allowance rate when a period of time during which each heat pump continues a heating operation becomes longer.

With such a configuration, the system controller is configured to perform the multiplication while gradually decreasing the allowance rate when the period of time during which each heat pump continues the heating operation becomes longer. In a case where a heat pump easily becomes frosted when a period of time during which a heating operation thereof continues becomes longer, another heat pump may also easily starts a defrost operation. In this case, by calculating the capacity capable of being output through multiplication by the allowance rate which is gradually decreased according to the period of time during which the operation continues, and by preventing frosting so that a thermal load is not applied to the heat pump, it is possible to prevent another heat pump from starting a defrost operation. Accordingly, it is possible to reduce the frequency at which each heat pump starts a defrost operation, or to delay a timing when each heat pump starts the defrost operation, to thereby enhance the efficiency in the heating operation.

Further, in the heat pump system having the above-described configuration, the system controller may be configured to count the number of defrost operations of the heat pump which is in operation and to perform the multiplication while gradually reducing the allowance rate as the number of defrost operations becomes larger.

With such a configuration, the system controller is configured to count the number of defrost operations of the heat pump which is in operation and to perform the multiplication while gradually reducing the allowance rate as the number of defrost operations becomes larger. In a case where frost partially remains without being removed even if a heat pump has performed a defrost operation, the heat pump may start the defrost operation again in a short time, so that the number of defrost operations may be increased. In this case, by counting the number of defrost operations of the heat pump which is in operation and performing the multiplication while gradually reducing the allowance rate according to the number of defrost operations, it is possible to prevent frosting so that a thermal load is not applied to the heat pump, and to prevent the heat pump from starting a defrost operation. Accordingly, it is possible to reduce the frequency at which each heat pump starts a defrost operation, or to delay a timing when each heat pump starts the defrost operation, to thereby enhance the efficiency in the heating operation.

According to a second aspect of the invention, there is provided an operation method of a heat pump system in which a plurality of heat pumps is connected with respect to a system load, including the steps of: successively calculating a capacity capable of being output by a heat pump which is in operation among the heat pumps; comparing a value of the calculated capacity which serves as a threshold value with a thermal load of the system load; and controlling increasing or decreasing the number of heat pumps which are in operation among the heat pumps according to whether the thermal load of the system load exceeds the threshold value which is the value of the calculated capacity.

According to the second aspect of the invention, the operation method of the heat pump system in which the plurality of heat pumps is connected with respect to the system load includes the steps of successively calculating the capacity capable of being output by the heat pump which is in operation among the heat pumps, comparing the value of the calculated capacity which serves as the threshold value with the thermal load of the system load, and controlling increasing or decreasing the number of heat pumps which are in operation among the heat pumps according to whether the thermal load of the system load exceeds the threshold value which is the value of the calculated capacity. Thus, even if a specific heat pump among the heat pumps which are in operation starts a defrost operation, by comparing the value of the calculated capacity which serves as the threshold value, capable of being output by the heat pumps which are in operation at that time, with the thermal load of the system load and increasing or decreasing the number of heat pumps which are in operation according to whether the thermal load of the system load is equal to or greater than the threshold value which is the value of the calculated capacity, it is possible to operate the heat pump system with a capacity capable of corresponding to the thermal load of the system load, without directly performing, when there is a heat pump capable of showing a heating capacity among the heat pumps which are in operation, an additional operation of another heat pump. Accordingly, even when a specific heat pump is under a defrost operation, it is not necessary to perform an additional operation of another heat pump according to conditions, and it is possible to operate the heat pump system with high efficiency using a minimum number of heat pumps, to thereby achieve energy saving. Further, it is possible to reduce the frequency of turning on and off of the heat pump, and thus, it is possible to prevent failure or problems due to frequent repetition of the turning on and off, to thereby enhance reliability of the heat pump system.

Further, according to the second aspect of the invention, in the above-described operation method of the heat pump system, increase or decrease in the number of heat pumps which are in operation may be determined according to whether the thermal load of the system load exceeds a value obtained by multiplying the threshold value which is the value of the calculated capacity by an increase load factor or a decrease load factor.

With such a configuration, the increase or decrease in the number of heat pumps which are in operation may be determined according to whether the thermal load of the system load exceeds the value obtained by multiplying the threshold value which is the value of the calculated capacity by the increase load factor or the decrease load factor. Thus, when increasing or decreasing the number of heat pumps which are in operation by comparing the threshold value which is the value of the calculated capacity with the thermal load, the value obtained by multiplying the threshold value which is the value of the calculated capacity by the increase load factor or the decrease load factor is compared with the thermal load, and it is determined whether the number of heat pumps which are in operation is to be increased or decreased, or to be maintained. Thus, it is possible to set a load factor range where a coefficient of performance (COP) of each heat pump is equal to or greater than a predetermined value in advance, and in a case where a load factor regulated in a relationship between the capacity of a heat pump and a demand thermal load exceeds an upper limit value (increase load factor) of the load factor range, it is possible to increase the number of heat pumps which are in operation. Further, in a case where the load factor exceeds a lower limit value (decrease load factor) of the load factor range, it is possible to decrease the number of heat pumps which are in operation. In this way, by increasing or decreasing the number of heat pumps which are in operation, it is possible to operate each heat pump at a COP which is constantly equal to or greater than the predetermined value, and accordingly, it is possible to constantly and stably operate the heat pump system with high efficiency at a high COP, regardless of a change in the number of heat pumps which are in operation.

Advantageous Effects of Invention

According to the heat pump system and the operation method therefor of the invention, even if a specific heat pump among the heat pumps which are in operation starts a defrost operation, by comparing the value of the calculated capacity which serves as the threshold value, capable of being output by the heat pumps which are in operation at that time, with the thermal load of the system load and controlling the number of heat pumps which are in operation, it is possible to operate the heat pump system with a capacity capable of corresponding to the thermal load of the system load, without directly performing, when there is a heat pump capable of showing a heating capacity among the heat pumps which are in operation, an additional operation of another heat pump. Accordingly, even when a specific heat pump is under a defrost operation, it is not necessary to perform an additional operation of another heat pump according to conditions, and it is possible to operate the heat pump system with high efficiency using a minimum number of heat pumps, to thereby achieve energy saving. Further, it is possible to reduce the frequency of turning on and off of the heat pump, and thus, it is possible to prevent failure or problems due to frequent repetition of the turning on and off, to thereby enhance reliability of the heat pump system.

FIG. 1 is a diagram illustrating a schematic configuration of a heat pump system according to a first embodiment of the invention.

FIG. 2 is a diagram illustrating a configuration of respective units of the heat pump system.

FIG. 3 is a flowchart when controlling the number of units which are in operation among the respective units of the heat pump system.

FIG. 4 is an image diagram of a control threshold value when increasing or decreasing the number of units which are in operation among the respective units of the heat pump system.

Hereinafter, embodiments of the invention will be described with reference to the accompanying drawings.

First Embodiment

Hereinafter, a first embodiment of the invention will be described with reference to FIGS. 1 to 4 .

FIG. 1 is a diagram illustrating a schematic configuration of a heat pump system according to the first embodiment of the invention, and FIG. 2 is a diagram illustrating a configuration of respective units thereof.

A heat pump system 1 includes a heat medium pipe 3 that circulates a heat medium (herein, hot water or cold water) with respect to an external load (hereinafter, referred to a system load) 2 such as an air conditioning device such as a fan coil unit, a water heater, or a factory facility. A supply header 4 is provided on a supply side of the heat medium pipe 3 , and a return header 5 is provided on a return side.

A bypass pipe 7 provided with a bypass valve 6 is connected between the return header 5 and the supply header 4 , through which the heat medium is able to bypass to the return header 5 from the supply header 4 . Further, plural heat pumps 10 A, 10 B, and 10 C are connected in parallel between the return header 5 and the supply header 4 , through heat medium pipes 8 A, 8 B, and 8 C, and heat medium pumps 9 A, 9 B, and 9 C, respectively. Here, an example in which three heat pumps 10 A, 10 B, and 10 C are connected in parallel, but the number of heat pumps may be increased or decreased according to the size or the like of the system load.

Hereinafter, in this embodiment, each of the heat pumps 10 A, 10 B, and 10 C is referred to as a “unit”. Each of the units 10 A, 10 B, and 10 C may be configured by a single heat pump, or may be configured by serial connection of plural heat pumps. Further, in a case where the unit is configured by plural heat pumps, each heat pump is referred to as a “module”, and the heat pump referred to as the module includes both of a modularized heat pump and a normal heat pump which is not modularized.

Unit controllers 11 A, 11 B, and 11 C that individually control the respective units 10 A, 10 B, and 10 C are provided in the respective units 10 A, 10 B, and 10 C. Further, each of the units 10 A, 10 B, and 10 C are configured by connecting plural individual heat pumps (here, heat pump chillers) 12 as modules 13 A, 13 B, 13 C, and 13 D in series. In this embodiment, an example in which four modules 13 A to 13 D are connected in series to form one unit 10 A, 10 B, or 10 C is shown, but the number of modules is not limited thereto, and may be appropriately increased or decreased.

Hereinafter, a configuration of each heat pump chiller 12 that forms each of the modules 13 A, 13 B, 13 C, and 13 D will be described.

The heat pump chiller 12 includes a cooling cycle of a closed circuit configured by sequentially connecting plural compressors 14 A and 14 B which are connected in parallel, a four-way switching valve 15 that switches a flowing direction of a coolant, a water heat exchanger 16 that generates hot water or cold water, an expansion valve 17 , and an air heat exchanger 18 that exchanges an external air and the coolant, through a coolant pipe. The heat pump chiller 12 may be a known heat pump chiller, and the heat pump chillers 12 having the same configuration may be used in the respective modules 13 A to 13 D. However, it is not essential that the heat pump chillers 12 have the same configuration.

Each heat pump chiller 12 includes a control system that includes a module substrate 21 , inverter substrates 22 A and 22 B, and the like to control the number of revolutions or the like of the compressors 14 A and 14 B based on detection values of temperature sensors 19 and 20 which are respectively provided in a heat medium inlet port pipe and a heat medium outlet port pipe of the water heat exchanger 16 , and has a modularized configuration.

In this embodiment, as shown in FIG. 2 , each of the units 10 A, 10 B, and 10 C has a configuration in which four modules 13 A to 13 D are connected in series with respect to the heat medium pipes 8 A, 8 B, and 8 C, and in which the respective unit controllers 11 A, 11 B, and 11 C each of which includes a general unit substrate 23 and an operating unit 24 that generally control four modules 13 A to 13 D are provided in one module 13 A among the four modules 13 A to 13 D. Detection values from temperature sensors 25 and 26 provided in the heat medium inlet port pipe and the heat medium outlet port pipe with respect to the respective units 10 A, 10 B, and 10 C are input to the respective unit controllers 11 A, 11 B, and 11 C.

Further, a system controller 27 that controls the number of units which are in operation among the plural units 10 A, 10 B, and 10 C which are connected in parallel with respect to a system load 2 is provided in the heat pump system 1 . The system controller 27 regularly calculates a thermal load (flow rate×come-and-go temperature difference×specific weight⋅specific heat) Q of the system load 2 and a capacity C capable of being output by units which are in operation among the units 10 A, 10 B, and 10 C, and compares the thermal load Q with the capacity C based on the calculation results to perform a control for increasing or decreasing the number of units which are in operation among the units 10 A, 10 B, and 10 C.

Hereinafter, the control for increasing or decreasing the number of units which are in operation among the units 10 A, 10 B, and 10 C using the system controller 27 will be described in detail with reference to FIGS. 3 and 4 .

FIG. 3 shows a control flowchart when increasing or decreasing the number of units which are in operation, and FIG. 4 shows an image diagram of a control threshold value thereof.

If a control is started, in step S 1 and step S 11 , calculation of the thermal load Q of the system load 2 and the capacity C capable of being output by units which are in operation among the units 10 A, 10 B, and 10 C is regularly executed. The thermal load Q of the system load 2 may be obtained by acquiring a main pipe flow rate F, a cold water supply temperature Ts, a cold water return temperature Tr, and the like which correspond to data on water supply to a load side in step S 2 through the respective sensors, receiving data such as a specific weight Cp and a specific heat ρ which are set in advance in step S 3 , and performing calculation using the following Expression (1) in step S 4 .

Q=F ( Tr−Ts ) Cp·ρ   (1)

On the other hand, the capacity C capable of being output by units which are in operation among the units 10 A, 10 B, and 10 C may be obtained by acquiring defrost state monitoring data of each of the modules 13 A to 13 D of each unit which is in operation among the units 10 A, 10 B, and 10 C as the number of modules in a heating operation M H and the number of modules in a defrost operation M D in step S 12 , receiving a standard capacity Crate of each module (heat pump) which is set in advance in step S 13 , and performing calculation using the following Expression (2) in step S 14 .

C =Σ{Crate( M H /M H +M D )Crate( M D /M H +M D )}  (2)

Here, the Crate(M D /M H +M D ) may be replaced with α×M D .

Here, in a case where the air heat exchanger 18 of a specific module among of four modules 13 A to 13 D that form each of the units 10 A, 10 B, and 10 C becomes frosted, since a defrost operation should be performed to remove frost and a heating operation of a module corresponding thereto should be stopped, it is necessary that the capacity C capable of being output by each unit which is in operation for heating among the units 10 A, 10 B, and 10 C is calculated except for the capacity of the stopped unit. For example, when the capacity of each of the units 10 A, 10 B, and 10 C is 100 kW, in a case where one unit includes four modules as described above, if one module becomes frosted and starts a defrost operation, the capacity C capable of being output by each unit becomes 100 kW×(¾)=75 kW.

The thermal load Q of the system load 2 calculated as described above is compared with the capacity C capable of being output by units which are in operation among the units 10 A to 10 C in step S 5 , and accordingly, the number of units which are in operation among the units 10 A to 10 C is increased or decreased. That is, in this embodiment, a configuration in which the capacity C capable of being output by units which are in operation among the units 10 A to 10 C is successively calculated and a value of the calculated capacity C is used as a threshold value in performing a control for increasing or decreasing the number of units which are in operation is used. In this case, as shown in FIG. 4 , originally, when the thermal load Q exceeds 100 kW which is the capacity C capable of being output, the number of units which are in operation among the units 10 A to 10 C is increased, but since one module is under a defrost operation and the capacity C capable of being output becomes 75 kW, the number of units which are in operation among the units 10 A to 10 C is increased using 75 kW as a threshold value.

In this way, in step S 5 , it is determined whether the thermal load Q of the system load 2 exceeds the capacity C capable of being output. In a case where the determination is YES, the procedure proceeds to step S 6 to give an instruction for increasing the number of units which are in operation among the units 10 A to 10 C by one. In this embodiment, when the thermal load Q is compared with the capacity C capable of being output to perform a control for increasing or decreasing the number of units which are in operation among the units 10 A to 10 C, a value obtained by multiplying the capacity C capable of being output by an increase load factor or a decrease load factor is used.

With respect to the increase load factor and the decrease load factor, a load factor range where a coefficient of performance (COP) of each of the units 10 A to 10 C is equal to or greater than a predetermined value is set in advance, and in a case where a load factor regulated in a relationship between the capacity of the units 10 A to 10 C and a demand thermal load exceeds the increase load factor defined as an upper limit value of the load factor range, the number of units which are in operation among the units 10 A to 10 C is increased. Further, in a case where the load factor exceeds the decrease load factor defined as a lower limit value of the load factor range, the number of units which are in operation among the units 10 A to 10 C is decreased. In this way, by increasing or decreasing the number of units which are in operation among the units 10 A to 10 C, it is possible to operate each of the units 10 A to 10 C at a COP which is constantly equal to or greater than the predetermined value.

Thus, in step S 5 , “Q>C×increase load factor” is determined. In a case where the thermal load Q exceeds the “C×increase load factor”, in step S 6 , the number of units that satisfy “Q<C×increase load factor” is calculated to give an instruction for increasing the number of units which are in operation. Further, if the determination in step S 5 is NO, the procedure proceeds to step S 7 to determine “Q>C×decrease load factor”. In a case where the thermal load Q exceeds the “C×decrease load factor”, the procedure proceeds to step S 8 to give an instruction for decreasing the number of units which are in operation among the units 10 A to 10 C. If the determination in step S 7 is NO, the procedure proceeds to step S 9 to return to a start position without any operation (without increasing or decreasing the number of units which are in operation).

In this embodiment, an example in which the capacity C capable of being output by units which are in operation among the units 10 A to 10 C is calculated by the system controller 27 is shown, but a system in which the capacity C capable of being output by units which are in operation among the units 10 A to 10 C is calculated by each of the controller 11 A to 11 C of the units 10 A to 10 C and the calculation result is transmitted to the system controller 27 to determine the increase or decrease of the number of units which are in operation may be used. In this case, the functions shown in steps S 11 to S 14 in FIG. 4 are performed by the controllers 11 A to 11 C of the units 10 A to 10 C.

Thus, according to the above-described heat pump system 1 , it is possible to manufacture cold water or hot water by operating an appropriate number of units among the units 10 A to 10 C, and to circulate the cold water or hot water in the system load 2 for use. Here, in the system controller 27 or the unit controllers 11 A to 11 C, the thermal load Q of the system load 2 and the capacity C capable of being output by units which are in operation among the units 10 A to 10 C are regularly calculated, and the thermal load Q is compared with the capacity C capable of being output. Then, the number of units which are in operation among the units 10 A to 10 C is controlled to be increased or decreased, and thus, the heat pump system 1 is operated with a capacity corresponding to the thermal load Q of the system load 2 .

That is, in this embodiment, since the system controller 27 that successively calculates the capacity C capable of being output by the units 10 A to 10 C, compares a value of the calculated capacity C which serves as a threshold value with the thermal load Q of the system load 2 , and controls the number of units which are in operation among the units 10 A to 10 C is provided, even if any one of the modules 13 A to 13 D in each of the units 10 A to 10 C starts a defrost operation, the system controller 27 can compare the value of the calculated capacity C capable of being output by each of the units 10 A to 10 C with the thermal load Q of the system load 2 , and can control the number of units which are in operation among the units 10 A to 10 C. Here, if there are modules 13 A to 13 D capable of providing a heating capacity in a specific unit among the units 10 A to 10 C, it is possible to operate the heat pump system 1 with a capacity corresponding to the system load 2 without directly performing an additional operation of another unit among the units 10 A to 10 C.

Accordingly, even when any one of the modules 13 A to 13 D in a specific unit among the units 10 A to 10 C performs a defrost operation, it is possible to prevent an additional operation of another unit among the units 10 A to 10 C according to conditions, and thus, it is possible to operate the heat pump system 1 using a minimum number of units with high accuracy, to thereby achieve energy saving. Further, it is possible to reduce the frequency of turning on and off of the units 10 A to 10 C, and thus, it is possible to prevent failure or trouble due to frequent repetition of the turning on and off, to thereby enhance reliability of the heat pump system 1 .

Further, when comparing the thermal load Q of the system load 2 with the capacity C capable of being output by units which are in operation among the units 10 A to 10 C and performing a control for increasing or decreasing the number of units which are in operation among the units 10 A to 10 C, since it is determined whether the thermal load Q of the system load 2 exceeds a value obtained by multiplying the capacity C capable of being output which is a threshold value by an increase load factor or a decrease load factor, it is possible to operate each of the units 10 A to 10 C at a performance of coefficient (COP) which is constantly equal to or greater than a predetermined value. Accordingly, it is possible to constantly and stably operate the heat pump system 1 with high efficiency at a high COP, regardless of a change in the number of units which are in operation.

Furthermore, when calculating the capacity C capable of being output by units which are in operation among the units 10 A to 10 C, the calculation is performed by increasing or decreasing, when a specific module among the modules 13 A to 13 D in each of the units 10 A to 10 C starts or terminates a defrost operation, the capacity by a capacity of the specific module among the modules 13 A to 13 D. Thus, even if any one of the modules 13 A to 13 D starts or terminates a defrost operation so that the capacity C capable of being output is increased or decreased, it is possible to regularly calculate an capacity capable of being output with accuracy in consideration of the increased or decreased result. Accordingly, it is possible to correctly set the number of units which are in operation with respect to the thermal load Q of the system load 2 for operation, regardless of the presence or absence of a defrost operation in each of the modules 13 A to 13 D, and to reliably prevent a capacity shortage or the like.

Further, in this embodiment, since the capacity C capable of being output by each of the units 10 A to 10 C is configured to be calculated by either of the respective unit controllers 11 A to 11 C or the system controller 27 , even in a case where the respective unit controllers 11 A to 11 C do not have a capacity calculation function, it is possible to provide a capacity calculation function to the system controller 27 . Thus, even when a specific module among the modules 13 A to 13 D performs a defrost operation, it is possible to operate the heat pump system 1 with high efficiency using a minimum number of units corresponding to the thermal load Q of the system load 2 without performing an additional operation of the remaining units of the units 10 A to 10 C according to conditions. Thus, it is possible to simply apply the invention to an existing heat pump system.

Other Embodiments

Next, other embodiments of the invention will be described.

1 Heat pump system

2 System load (external load)

10 A, 10 B, 10 C Unit (heat pump)

11 A, 11 B, 11 C Unit controller

12 Heat pump (heat pump chiller)

13 A, 13 B, 13 C, 13 D Module (heat pump)

27 System controller