USPatent applicationPatented

Power factor correction circuit having bottom skip controller

Granted 25 Jul 2017 · 1 office action

Life of the application

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Abstract

A power factor correction circuit includes: an ON time setting unit, which sets an ON time period of the switching element based on the output voltage; a bottom detection unit, which detects a bottom when a voltage between both ends of the switching element is damped-oscillated while the switching element is being turned off; and a bottom skip controller, which causes the switching element to perform quasi-resonant if a ratio of the ON time period set by the ON time setting unit to a regeneration period of a current flowing through the reactor while the switching element is being turned off is less than or equal to a predetermined value, and turns on the switching element at a timing when a next bottom is reached after one bottom skipped from an initial bottom if the ratio is greater than the predetermined value.

Description

10 parts
›CROSS-REFERENCE TO RELATED APPLICATION

This application claims priority from Japanese Patent Application No. 2015-065847 filed on Mar. 27, 2015, the entire subject matter of which is incorporated herein by reference.

›TECHNICAL FIELD

The present invention relates to a power factor correction circuit and to control of an output voltage of a power factor correction circuit in a light load state.

›BACKGROUND

A switching power supply device having a combination of a power factor correction converter and a DC/DC converter is described in, for example, JP-A-2014-131455. This switching power supply device has a load state detection unit for detecting a state of a load in the DC/DC converter. When the load state detection unit detects that the state of the load in the DC/DC converter is a light load state, the DC/DC converter transmits a light load detection signal to the power factor correction converter, and the power factor correction converter decreases frequency. As a result, efficiency in a light load state can be improved.

›SUMMARY

However, a background power factor correction circuit detects the state of a load, by using the combination of the power factor correction converter and the DC/DC converter. Due thereto, the power factor correction converter cannot independently perform control.

That is, since the background power factor correction circuit has a configuration for detecting the state of the load of the DC/DC converter and outputting the detected signal to the power factor correction converter, attention in mounting are need for pattern wiring or the like between respective converters and malfunction due to noise may be caused. Accordingly, controls within respective converters are preferable.

The present invention provides a power factor correction circuit that can independently perform control and improve efficiency.

A power factor correction circuit is capable of rectifying an AC voltage into a DC voltage, switching the DC voltage through a series circuit of a reactor and a switching element, and obtaining a predetermined output voltage by rectifying and smoothing regeneration energy of the reactor. The power factor correction circuit includes: an ON time setting unit, which sets an ON time period of the switching element based on the output voltage; a bottom detection unit, which detects a bottom when a voltage between both ends of the switching element is damped-oscillated while the switching element is being turned off; and a bottom skip controller, which causes the switching element to perform quasi-resonant if a ratio of the ON time period set by the ON time setting unit to a regeneration period of a current flowing through the reactor while the switching element is being turned off is less than or equal to a predetermined value, and turns on the switching element at a timing when a next bottom is reached after one bottom skipped from an initial bottom if the ratio is greater than the predetermined value.

According to this disclosure, a bottom skip controller cause a switching element to perform quasi-resonant if a ratio of an ON time period to a regeneration period of a reactor current is less than or equal to a predetermined value, and turns on the switching element at a timing when a next bottom is reached after one bottom skipped from an initial bottom if the ratio is greater than the predetermined value. Accordingly, the power factor correction circuit can independently perform control, thereby improving efficiency.

›BRIEF DESCRIPTION OF THE DRAWINGS

The foregoing and additional features and characteristics of this disclosure will become more apparent from the following detailed descriptions considered with the reference to the accompanying drawings, wherein:

FIG. 1 is a circuit diagram of a power factor correction circuit according to a first embodiment of this disclosure;

FIG. 2 is a circuit diagram showing a modified example of the power factor correction circuit according to the first embodiment of this disclosure;

FIGS. 3A to 3C are timing charts illustrating quasi-resonance in a case where an input voltage is low and 1-skip control in a case where the input voltage is high, in a heavy load state of the power factor correction circuit according to the first embodiment of this disclosure;

FIGS. 4A to 4C are timing charts illustrating 3-skip control in a case where an input voltage is low and 1-skip control in a case where the input voltage is high, in a light load state of a power factor correction circuit according to a second embodiment of this disclosure;

FIG. 5 is a detailed circuit diagram of a PFC controller in a heavy load state of a power factor correction circuit according to a third embodiment of this disclosure;

FIGS. 6A to 6C are timing charts illustrating quasi-resonance in a case where an input voltage of the power factor correction circuit is low and 1-skip control in a case where the input voltage is high, in a heavy load state according to the third embodiment shown in FIG. 5 ;

FIG. 7 is a detailed circuit diagram of a PFC controller for performing 1-skip control in a light load state of a power factor correction circuit according to a fourth embodiment of this disclosure;

FIGS. 8A to 8C are timing charts illustrating 1-skip control in a case where the input voltage of the power factor correction circuit is low and in a case where the input voltage is high according to the fourth embodiment shown in FIG. 7 ;

FIG. 9 is a detailed circuit diagram of a PFC controller for performing 3-skip control in a light load state of a power factor correction circuit according to a fifth embodiment of this disclosure;

FIG. 10 is a diagram illustrating the number of skips depending on skip input of a skip circuit of the power factor correction circuit according to the fifth embodiment shown in FIG. 9 ; and

FIGS. 11A to 11C are timing charts illustrating 3-skip control in a case where an input voltage is low and 1-skip control in a case where the input voltage is high, in a light load state of the power factor correction circuit according to the fifth embodiment shown in FIG. 9 .

›DETAILED DESCRIPTION · 1 of 5

Hereinafter, several embodiments of a power factor correction circuit according to this disclosure will be described in detail with reference to the attached drawings.

First Embodiment

FIG. 1 is a circuit diagram of a power factor correction circuit according to a first embodiment of this disclosure. In the power factor correction circuit according to the first embodiment illustrated in FIG. 1 , a filter 2 eliminates noise included in an Alternating Current (AC) voltage from an AC power source 1 . A full-wave rectifier circuit DB rectifies the AC voltage from the filter 2 and outputs the rectified AC voltage to both ends of a capacitor C 1 .

A series circuit of a reactor L, a switching element Q 1 , and a current detection resistor R 1 is connected between both ends of the capacitor C 1 . The switching element Q 1 is implemented as a MOSFET, and a series circuit of a diode D 1 and a capacitor C 2 is connected between a drain and a source of the switching element Q 1 .

A series circuit of a resistor R 2 and a resistor R 3 is connected between both ends of the capacitor C 2 . The reactor L is composed of a primary winding La and an auxiliary winding Lb which are electromagnetically connected to each other. A first end of the primary winding La is connected to a first end of the capacitor C 1 and a second end of the primary winding La is connected to the drain of the switching element Q 1 and to an anode of the diode D 1 . A first end of the auxiliary winding Lb is connected to the PFC controller 10 through a resistor R 7 , and a second end of the auxiliary winding Lb is grounded.

The PFC controller 10 corrects a power factor while setting an output voltage to a predetermined value, by ON/OFF controlling the switching element Q 1 based on an output voltage between the resistor R 2 and the resistor R 3 , a voltage between both ends of the current detection resistor R 1 , and a current from the auxiliary winding Lb of the reactor L.

Compared to the power factor correction circuit shown in FIG. 1 , a power factor correction circuit shown in FIG. 2 is implemented using only the primary winding of the reactor L without having the auxiliary winding of the reactor L, and includes a PFC controller 10 A. The PFC controller 10 A corrects a power factor while setting an output voltage to a predetermined value, by ON/OFF controlling a switching element Q 1 based on an output voltage between a resistor R 2 and a resistor R 3 and a voltage between both ends of a resistor R 1 .

Since functions of the PFC controller 10 and the PFC controller 10 A according to this disclosure are identical to each other, the function of the PFC controller 10 is described here.

The PFC controller 10 according to the first embodiment is operated, as shown in FIGS. 3A to 3C , in a heavy load state (rated load state). That is, when an input voltage Vin (voltage of the full-wave rectifier circuit DB) is low (part A in a full-wave rectified waveform of FIG. 3A ), the PFC controller 10 causes the switching element Q 1 to perform quasi-resonant, as shown in FIG. 3B . When the input voltage Vin is high (part B in a full-wave rectified waveform of FIG. 3A ), the PFC controller 10 causes the switching element Q 1 to perform 1-skip control, as shown in FIG. 3C .

In quasi-resonance, as shown in FIG. 3B , if a drain-source voltage of the switching element Q 1 becomes an initial bottom which is a minimum value while the drain-source voltage is being damped-oscillated while the switching element Q 1 is being turned off, the switching element Q 1 is turned on.

A “1-skip control” is a control to turn on the switching element Q 1 when the drain-source voltage of the switching element Q 1 becomes a next bottom after one bottom skipped from an initial bottom at which the drain-source voltage becomes a minimum value when the switching element Q 1 is turned off.

Second Embodiment

In a light load state, The PFC controller 10 in the second embodiment is operated, as shown in FIGS. 4A to 4C . That is, when the input voltage Vin is low (part A in a full-wave rectified waveform of FIG. 4A ), the PFC controller 10 controls the switching element Q 1 to skip three bottoms, as shown in FIG. 4B . When the input voltage Vin is high (part B in a full-wave rectified waveform of FIG. 4A ), the PFC controller 10 controls the switching element Q 1 to skip one bottom, as shown in FIG. 4C .

Third Embodiment

FIG. 5 is a detailed circuit diagram of a PFC controller in a heavy load state of a power factor correction circuit according to a third embodiment of this disclosure. The power factor correction circuit according to the third embodiment is a detailed example of the PFC controller 10 shown in FIG. 1 .

The PFC controller 10 a shown in FIG. 5 includes current sources I 1 and I 2 , capacitors C 11 and C 12 , flip-flop circuits FF 1 and FF 2 , comparators CP 1 and CP 2 , transistors Q 11 and Q 12 , AND circuits AND 1 and AND 2 , a Zero-cross Current Detector (ZCD) 12 , a delay circuit 13 , a one-shot circuit 14 , a counter 15 , a skip circuit 16 , a down edge one-shot circuit 17 , an operational amplifier OTA 1 , and a reference voltage Vr.

The reference voltage Vr is connected to a non-inverting terminal of the operational amplifier OTA 1 , an FB terminal is connected to an inverting terminal of the operational amplifier OTA 1 , and the operational amplifier OTA 1 and the reference voltage Vr constitute an error amplifier for an output voltage. Further, a capacitor C 4 connected to a COMP terminal is a phase compensation capacitor.

The current source I 1 is connected in series to the capacitor C 11 , and a drain and a source of the transistor Q 11 implemented as a MOSFET are connected to both ends of the capacitor C 11 . A gate of the transistor Q 11 is connected to an output terminal Q of the flip-flop circuit FF 1 . An inverting terminal (−) of the comparator CP 1 is connected to a first end of the capacitor C 11 , a non-inverting terminal (+) of the comparator CP 1 is connected to the COMP terminal, and an output terminal of the comparator CP 1 is connected to one input terminal of the AND circuit AND 1 .

›DETAILED DESCRIPTION · 2 of 5

The other input terminal of the AND circuit AND 1 is connected to an inverting output terminal Qb of the flip-flop circuit FF 1 and to a gate of the transistor Q 12 implemented as a MOSFET, and an output terminal of the AND circuit AND 1 is connected to the gate of the switching element Q 1 and to an input terminal of the down edge one-shot circuit 17 . An output terminal of the down edge one-shot circuit 17 is connected to a set terminal S of the flip-flop circuit FF 1 .

The current source I 2 is connected in series to the capacitor C 12 , and a drain and a source of the transistor Q 12 implemented as an MOSFET are connected to both ends of the capacitor C 12 . A non-inverting terminal of the comparator CP 2 is connected to a first end of the capacitor C 12 , an inverting terminal of the comparator CP 2 is connected to the COMP terminal, and an output terminal of the comparator CP 2 is connected to one input terminal of the AND circuit AND 2 . The current source I 2 , the capacitor C 12 , the transistor Q 12 , and the comparator CP 2 set a regeneration period of a current flowing through the reactor L after the switching element Q 1 is turned off.

The other input terminal of the AND circuit AND 2 is connected to an output terminal of the one-shot circuit 14 and to an input terminal of the counter 15 , and an output terminal of the AND circuit AND 2 is connected to a set terminal S of the flip-flop circuit FF 2 . A reset terminal R of the flip-flop circuit FF 2 is connected to a set terminal S of the flip-flop circuit FF 1 and to an output terminal of the down edge one-shot circuit 17 , and an output terminal Q of the flip-flop circuit FF 2 is connected to the skip circuit 16 .

The current source I 2 , the capacitor C 12 , the transistor Q 12 , the comparator CP 2 , the AND circuit AND 2 , and the flip-flop circuit FF 2 constitute a regeneration period detection circuit 11 .

An output terminal of the AND circuit AND 1 is connected to a gate of the switching element Q 1 and to an input terminal of the down edge one-shot circuit 17 . An output terminal of the down edge one-shot circuit 17 is connected to a set terminal S of the flip-flop circuit FF 1 .

The ZCD 12 , the delay circuit 13 , and the one-shot circuit 14 constitute a bottom detection unit for detecting a bottom when a both-end voltage of the drain-source of the switching element is damped-oscillated while the switching element is being turned off. The current source I 1 , the capacitor C 11 , the transistor Q 11 , and the comparator CP 1 constitute an ON-time setting unit for setting ON time period of the switching element Q 1 based on the detected bottom.

The current source I 2 , the capacitor C 12 , the transistor Q 12 , the comparator CP 2 , the AND circuit AND 2 , the flip-flop circuit FF 2 , the skip circuit 16 , and the counter 15 constitute a bottom skip controller.

The bottom skip controller causes the switching element Q 1 to perform quasi-resonant if a ratio of the ON time period Ton of the switching element Q 1 to a regeneration period Tr of the current flowing through the reactor L while the switching element is being turned off Q 1 is less than or equal to a predetermined value (e.g. 1), and turns on the switching element Q 1 at a timing when a next bottom is reached after one bottom skipped from an initial bottom if the ratio is greater than the predetermined value (referred to as ‘1-skip control’).

The PFC controller 10 fixes the ON time period Ton of the switching element Q 1 . In a case where the input voltage is low, the OFF time point Toff of the switching element Q 1 is shortened, and in a case where the input voltage is high, the OFF time of the switching element Q 1 is lengthened. In this embodiment, the predetermined value that is the ratio of the ON time period Ton of the switching element Q 1 to the regeneration period Tr of the current flowing through the reactor L while the switching element Q 1 is being turned off is set to 1.

FIGS. 6A to 6C are timing charts illustrating quasi-resonance in a case where an input voltage of the power factor correction circuit is low and 1-skip control in a case where the input voltage is high, in a heavy load state, according to the third embodiment shown in FIG. 5 . FIG. 6B shows timing charts of each part showing quasi-resonance in a case where the input voltage is low (part A in a full-wave rectified waveform of FIG. 6A ) in a heavy load state. FIG. 6C shows timing charts of each part showing 1-skip control in a case where the input voltage is high (part B in a full-wave rectified waveform of FIG. 6B ) in a heavy load state.

In FIGS. 6B and 6C , Vds denotes a drain-source voltage of the switching element Q 1 , Ids denotes a drain-source current of the switching element Q 1 , ID 1 denotes a current flowing through the diode D 1 , Vgs denotes a gate-source voltage of the switching element Q 1 , Vzcd denotes a detected voltage of the ZCD 12 , Vone denotes a voltage of the one-shot circuit 14 , FF 1 S denotes a voltage of the set terminal of the flip-flop circuit FF 1 , FF 1 R denotes a voltage of the reset terminal R of the flip-flop circuit FF 1 , FF 1 Q denotes a voltage of the output terminal Q of the flip-flop circuit FF 1 , FF 1 Qb denotes a voltage of the inverting output terminal Qb of the flip-flop circuit FF 1 , Vc 11 denotes a voltage of the capacitor C 11 , FF 2 S denotes a voltage of the set terminal S of the flip-flop circuit FF 2 , FF 2 R denotes a voltage of the reset terminal R of the flip-flop circuit FF 2 , FF 2 Q denotes a voltage of the output terminal Q of the flip-flop circuit FF 2 , FF 2 Qb denotes a voltage of the inverting output terminal Qb of the flip-flop circuit FF 2 , Vc 12 denotes a voltage of the capacitor C 12 , CP 2 out denotes an output of the comparator CP 2 , and SKIP denotes an output of the skip circuit 16 .

A period, in which the current ID 1 flowing through the diode D 1 is positive, corresponds to a regeneration period during which the current flows through the reactor L.

›DETAILED DESCRIPTION · 3 of 5

Next, operations of respective units in a case where the input voltage is low will be described with reference to the timing chart of FIG. 6B . Here, the PFC controller 10 fixes the ON time period of the switching element Q 1 and, in a case where the input voltage is low, controls the OFF time of the switching element Q 1 to a short time.

First, when the switching element Q 1 is turned on, a current flows through a path in order of DB, La, Q 1 , R 1 and DB, and then energy is excited in the reactor L. Further, the voltage Vc 11 of the capacitor C 11 gradually increases due to the current flowing from the current source I 1 . At time point t 1 , the voltage Vc 11 of the capacitor C 11 becomes a voltage Vcomp of the COMP terminal, and thus the comparator CP 1 outputs an L level to the AND circuit AND 1 .

The AND circuit AND 1 outputs an L level to the gate of the switching element Q 1 and to the down edge one-shot circuit 17 . Accordingly, the switching element Q 1 is turned off, thus increasing the drain-source voltage Vds. The down edge one-shot circuit 17 outputs a one-shot pulse to the set terminal S of the flip-flop circuit FF 1 in response to the L level from the AND circuit AND 1 . As a result, since an H level is output from the output terminal Q of the flip-flop circuit FF 1 to the gate of the transistor Q 11 , the transistor Q 11 is turned on. Thus, the capacitor C 11 is discharged and the voltage Vc 11 becomes zero.

At this time, since the L level is output from the inverting output terminal Qb of the flip-flop circuit FF 1 to the gate of the transistor Q 12 , the transistor Q 12 is turned off. Accordingly, the voltage Vc 21 of the capacitor C 12 gradually increases due to the current flowing from the current source I 2 from time point t 1 .

Here, since the current of the current source I 2 is set to be lower than that of the current source I 1 , the voltage of the capacitor C 12 is low and does not reach the voltage Vcomp of the COMP terminal even at time point t 4 . Accordingly, the comparator CP 2 outputs always an L level to the AND circuit AND 2 , and thus the flip-flop circuit FF 1 outputs an L level to the skip circuit 16 . As a result, the skip circuit 16 outputs 0-skip to the counter 15 .

At time point t 1 , excitation energy accumulated in the reactor L is emitted, and then the current flows through a path in order of La, D 1 , and C 2 . The symbol Tr shown in FIGS. 6B and 6C shows a regeneration period of the current flowing through the reactor L. As shown in FIGS. 6B and 6C , in a case where the input voltage is low, the regeneration period of the current flowing through the reactor L is shortened. In a case where the input voltage is high, the regeneration period of the current flowing through the reactor L is lengthened.

When the current Ids flowing through the switching element Q 1 becomes zero, the ZCD 12 detects that polarity of a voltage output from the auxiliary winding Lb through the resistor R 7 is inverted, and then outputs a zero detection signal. The zero detection signal rises at time point t 1 and falls to a zero volt at time point t 3 , on the basis of the input voltage Vin.

The delay circuit 13 delays the zero detection signal from the ZCD 12 by a predetermined time point td and outputs the delayed zero detection signal to the one-shot circuit 14 .

At a timing of falling (time point t 4 ) of the zero detection signal output from the delay circuit 13 which is delayed by the predetermined time point td, i.e. at a bottom of the voltage Vds, the one-shot circuit 14 generates a one-shot pulse and outputs the one-shot pulse to the counter 15 .

The counter 15 receives the one-shot pulse from the one-shot circuit 14 , and outputs the out-shot pulse to the reset terminal R of the flip-flop circuit FF 1 according to the number of skips corresponding to a 0-skip or a 1-skip output from the skip circuit 16 . In a case where the input voltage is low, the regeneration period is short, as described above, and thus 0-skip is received from the skip circuit 16 . In a case of 0-skip, when the first one-shot pulse is input, i.e. at time point t 4 , the counter 15 outputs a first one-shot pulse to the reset terminal R of the flip-flop circuit FF 1 , without skipping the one-shot pulse.

At time point t 4 , when the one-shot pulse is input to the reset terminal R of the flip-flop circuit FF 1 , an L level is output from the output terminal Q of the flip-flop circuit FF 1 to the transistor Q 11 and an H level is output from the inverting output terminal Qb to the transistor Q 12 . Accordingly, the transistor Q 11 is turned off and the transistor Q 12 is turned on.

At this time, during a period from time point t 4 to time point t 5 , the voltage Vc 11 of the capacitor C 11 gradually increases due to the current flowing from the current source I 1 . Meanwhile, the comparator CP 1 outputs an H level to the switching element Q 1 through the AND circuit AND 1 and thus the switching element Q 1 is turned on.

At time point t 5 , when the voltage Vc 11 of the capacitor C 11 becomes Vcomp, a falling pulse is output from the AND circuit AND 1 to the down edge one-shot circuit 17 , and then the down edge one-shot circuit 17 outputs a one-shot pulse to the set terminal S of the flip-flop circuit FF 1 . Accordingly, since the L level is output from the inverting output terminal Qb of the flip-flop circuit FF 1 to the gate of the transistor Q 12 , the transistor Q 12 is turned off and then the capacitor C 12 is charged with the current flowing from the current source I 2 .

Since the current of the current source I 2 is set to be lower than current of the current source I 1 , the voltage of the capacitor C 12 is low, and then does not reach the voltage Vcomp of the COMP terminal. Accordingly, the comparator CP 2 outputs an L level to the AND circuit AND 2 all the time, and thus the flip-flop circuit FF 1 outputs an L level to the skip circuit 16 . Therefore, the skip circuit 16 outputs 0-skip to the counter 15 .

›DETAILED DESCRIPTION · 4 of 5

That is, in a case where the input voltage is low, if the ratio of the ON time period Ton of the switching element Q 1 to the regeneration period Tr of the current flowing through the reactor L while the switching element Q 1 is being turned off is less than or equal to a predetermined value, the switching element Q 1 performs quasi-resonant.

Next, an operation performed in a case where the input voltage is high is described with reference to FIG. 6C . In a case where the input voltage is high, if the ratio of the ON time period Ton of the switching element Q 1 to the regeneration period Tr is greater than the predetermined value, the PFC controller 10 turns on the switching element Q 1 at a timing at a timing when a next bottom is reached after one bottom skipped from an initial bottom.

First, in a case where the input voltage is high, the voltage Vds while the switching element Q 1 is turned off is damped-oscillated around the input voltage Vin, as shown in FIG. 6C , and thus plural bottoms are generated. Accordingly, the one-shot circuit 14 detects the bottoms of the voltage Vds at time points t 14 and t 16 and then generates one-shot pulses.

In a case where the input voltage is high, the voltage of the capacitor C 12 exceeds the voltage Vcomp of the COMP terminal during a period from time point t 13 to time point t 16 , so that the comparator CP 2 outputs an H level to the set terminal S of the flip-flop circuit FF 2 through the AND circuit AND 2 . Then, the flip-flop circuit FF 2 outputs an H level to the skip circuit 16 and the skip circuit 16 outputs a 1-skip to the counter 15 . According to 1-skip control, when a second one-shot pulse is input after skipping a first one-shot pulse from the one-shot circuit 14 by one pulse, as shown in 6 C, i.e. at time point t 16 , the counter 15 outputs the second one-shot pulse to the reset terminal R of the flip-flop circuit FF 1 . Accordingly, the switching element Q 1 is turned on through the AND circuit AND 1 , and a subsequent operation thereof is identical to that performed in a case where the input voltage is low.

In this way, the PFC controller 10 causes the switching element Q 1 to perform quasi-resonant if the ratio of the ON time period Ton of the switching element Q 1 to the regeneration period Tr of the current flowing through the reactor L while the switching element Q 1 is being turned off is less than or equal to a predetermined value, and turns on the switching element Q 1 at a timing when a next bottom is reached after one bottom skipped from an initial bottom if the ratio is greater than the predetermined value. Therefore, the power factor correction circuit independently performs control, thereby improving efficiency.

Fourth Embodiment

FIG. 7 is a detailed circuit diagram of a PFC controller for performing 1-skip control in a light load state of a power factor correction circuit according to a fourth embodiment of this disclosure. The power factor correction circuit according to the fourth embodiment of this disclosure shown in FIG. 7 is characterized in that the PFC controller 10 a shown in FIG. 5 is replaced with a PFC controller 10 b . In the PFC controller 10 b , a comparator CP 3 and an OR circuit OR 1 are further provided, in addition to the configuration of the PFC controller 10 a . The comparator CP 3 constitutes a light load determination unit.

The comparator CP 3 determines whether or not a load is a light load by comparing a voltage of a COMP terminal with a voltage of a reference voltage Vr 1 , and then outputs a load state determination signal to the OR circuit OR 1 . The OR circuit OR 1 takes a logical sum of the load state determination signal from the comparator CP 3 and an output of the flip-flop circuit FF 2 , and outputs the logical sum to the skip circuit 16 .

According to this configuration, when the load becomes a light load, the voltage of the COMP terminal becomes less than the reference voltage Vr 1 . Therefore, the comparator CP 3 determines that the load is a light load and outputs an H level to the skip circuit 16 through the OR circuit OR 1 . Accordingly, the skip circuit 16 outputs a 1-skip to the counter 15 .

FIG. 8B illustrates 1-skip control in a case where an input voltage is low, and FIG. 8C illustrates 1-skip control in a case where the input voltage is high. Therefore, as shown in FIGS. 8A to 8C , in a light load state, one bottom of the switching element Q 11 can be controlled to be skipped regardless of whether the input voltage is low or high. Therefore, even in a light load state, the power factor correction circuit can independently improve efficiency.

Additionally, when the load becomes a heavy load, the voltage of the COMP terminal is equal to or greater than the reference voltage Vr 1 . Therefore, the comparator CP 3 determines that the load is a heavy load and outputs an L level to one terminal of the OR circuit OR 1 . Accordingly, the OR circuit OR 1 outputs an output signal to the skip circuit 16 , based on the output signal from the flip-flop circuit FF 2 .

As a result, similarly to the third embodiment, when a load is in a heavy load state, 0-skip control can be performed in a case where the input voltage is low and 1-skip control can be performed in a case where the input voltage is high, based on the signal of the regeneration period detection circuit 11 .

Fifth Embodiment

FIG. 9 is a detailed circuit diagram of a PFC control circuit for performing 3-skip control in a light load state of a power factor correction circuit according to a fifth embodiment of this disclosure. The power factor correction circuit according to the fifth embodiment of this disclosure shown in FIG. 9 is characterized in that the PFC controller 10 a shown in FIG. 5 is replaced with a PFC controller 10 c and the skip circuit 16 is replaced with a skip circuit 16 a.

The power factor correction circuit according to the fifth embodiment is a specific example of the power factor correction circuit according to the second embodiment. In the PFC controller 10 c , a comparator CP 4 and flip-flop circuits FF 3 and FF 4 are further provided, in addition to the configuration of the PFC controller 10 a.

›DETAILED DESCRIPTION · 5 of 5

The comparator CP 4 forms a light load determination unit for determining whether or not a load is a light load based on a predetermined output voltage. The comparator CP 4 is configured to output an L level when a voltage of a capacitor C 12 is less than or equal to a reference voltage Vr 4 and to output an H level when the voltage of the capacitor C 12 is greater than the reference voltage Vr 4 , to a set terminal S of the flip-flop circuit FF 3 . In order to determine a light load, the reference voltage Vr 4 is set to be lower than a variation of voltage of the capacitor C 12 in a heavy load state.

A set terminal S of the flip-flop circuit FF 3 is connected to an output terminal of the comparator CP 4 , a reset terminal R of the flip-flop circuit FF 3 is connected to an output terminal of a counter 15 , and an output terminal Q of the flip-flop circuit FF 3 is connected to a terminal B of the skip circuit 16 a.

A set terminal S of the flip-flop circuit FF 4 is connected to a reset terminal R of the flip-flop circuit FF 2 and to an output terminal of a down edge one-shot circuit 17 , a reset terminal R of the flip-flop circuit FF 4 is connected to an output terminal of an one-shot circuit 14 , and an inverting output terminal Qb of the flip-flop circuit FF 4 is connected to a gate of the transistor Q 12 .

The skip circuit 16 a outputs the number of skips, such as that shown in FIG. 10 , to the counter 15 when an H level or an L level is input to a terminal A and a terminal B. More specifically, the skip circuit 16 a outputs a 1-skip when an H level is input both to the terminals A and B, outputs a 1-skip when an H level is input to the terminal A and an L level is input to the terminal B, outputs a 0-skip when an L level is input to the terminal A and an H level is input to the terminal B, and outputs 3-skip when an L level is input both to the terminals A and B.

Operations of the PFC controller 10 c according to the fifth embodiment, configured in this way, will be described. First, 3-skip control ( FIG. 11B ) performed in a case where the input voltage is low and 1-skip control ( FIG. 11C ) performed in a case where the input voltage is high, in a light load state, will be described with reference to FIGS. 11A to 11C .

First, in a case where the input voltage is low, the comparator CP 2 outputs an L level to the AND circuit AND 2 all the time, as described in the third embodiment, and thus the flip-flop circuit FF 2 outputs an L level to the terminal A of the skip circuit 16 a.

Since the voltage of the capacitor C 12 is less than or equal to the reference voltage Vr 4 , the comparator CP 4 determines that a load is a light load and then outputs an L level to the terminal B of the skip circuit 16 a through the flip-flop circuit FF 3 . Accordingly, since the skip circuit 16 a outputs 3-skip to the counter 15 , the switching element Q 1 is turned on at a timing of a bottom after three bottoms skipped from an initial bottom.

Next, in a case where the input voltage is high, the comparator CP 2 always outputs an H level to the AND circuit AND 2 , as described in the third embodiment, and thus the flip-flop circuit FF 2 outputs an H level to the terminal A of the skip circuit 16 a . When it is determined by the comparator CP 4 that the load is in a light load state, an L level is output to the terminal B of the skip circuit 16 a . Accordingly, since the skip circuit 16 a outputs a 1-skip to the counter 15 , the switching element Q 1 is turned on at a timing of a bottom after one bottom skipped from an initial bottom.

Although not shown in the drawing, in a case where the input voltage is low, the comparator CP 2 outputs an L level to the AND circuit AND 2 all the time, and thus an L level is output from the regeneration period detection circuit 11 to the terminal A of the skip circuit 16 a . The comparator CP 4 determines that the load is a heavy load when the voltage of the capacitor C 12 is greater than the reference voltage Vr 4 , and outputs an H level to the terminal B of the skip circuit 16 a . In this case, the skip circuit 16 a outputs 0-skip to the counter 15 , and then the switching element Q 1 is turned on in response to an initial bottom.

Although not shown in the drawing, in a case where the input voltage is high, the comparator CP 2 outputs an H level to the AND circuit AND 2 in a normal state, and thus an H level is output from the regeneration period detection circuit 11 to the terminal A of the skip circuit 16 a . When it is determined by the comparator CP 4 that the load is in a heavy load state, an H level is output to the terminal B of the skip circuit 16 a . Accordingly, since the skip circuit 16 a outputs a 1-skip to the counter 15 , the switching element Q 1 is turned on at a timing of a bottom after one bottom skipped from an initial bottom.

As described above, in accordance with the power factor correction circuit according to the fifth embodiment, when it is determined by the light load determination unit, which a load is a light load and when an ON time period is greater than a regeneration period of a current flowing through a reactor, the bottom skip controller turns on a switching element at a timing when a next bottom is reached after plural bottoms skipped from an initial bottom. Therefore, it is possible to independently control the power factor correction circuit, thereby improving efficiency.

The present invention may be used in switching power supply devices.

Claims as granted

3 claims

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Classifications

3 codes
IPC · International Patent Classification
Section H — Electricity
  • H02M3/335
  • H02M1/00
  • H02M1/42

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File wrapper

⤢ drag to zoomJan 2016Apr 2016Jul 2016Oct 2016Jan 2017Apr 2017Jul 2017USPTOApplicantNon-final rejectionResponse after non-final
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Pendency
1.6 y
586 days filing → grant
Office actions
1
non-final + final
Responses
1
no RCE
Examiner
Yemane Mehari
art unit 2838 · TC 2800
Citations: 6 back · 0 forward

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