USPatent applicationPatented

Switched-mode power supply device

Granted 8 Nov 2016 · no office action yet

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Abstract

A transformer comprises a primary winding to which a DC voltage is applied and a secondary winding. A switching circuit is connected to the primary winding. A rectifying-smoothening circuit rectifies and smoothens a pulse voltage generated at the secondary winding, by switching the switching element. An output unit outputs an output voltage obtained by the rectifying-smoothening circuit to a load. An error amplifier outputs an error voltage between the output voltage and a reference voltage to a primary side as a feedback signal. an oscillator lowers a switching frequency of the switching element in accordance with the feedback signal during a light load state. A frequency correction circuit corrects the switching frequency by the oscillator by changing a frequency correction rate in accordance with a value of the feedback signal along an approximate line along which the transformer is not saturated.

Description

9 parts
›CROSS REFERENCE TO RELATED APPLICATIONS

This application claims priority based on 35 USC 119 from prior Japanese Patent Application No. 2015-016247 filed on Jan. 30, 2015, entitled “SWITCHED-MODE POWER SUPPLY DEVICE”, the entire contents of which are hereby incorporated by reference.

›BACKGROUND

This disclosure relates to a switched-mode power supply device.

A switched-mode power supply device described, for example, in Japanese Patent Application Publication No. 2008-92794 (Patent Literature 1) is known as a switched-mode power supply device of prior art. The switched-mode power supply device described in Patent Literature 1 has first to third duty cycle control modes, and a control circuit enters the first duty cycle control mode (heavy load mode) when the value of a feedback signal is IC 1 . In the first duty cycle control mode, the switching frequency is adjusted to a 100% value on average. When the value of the feedback signal is IC 2 (greater than IC 1 ), the control circuit shifts from the first duty cycle control mode to the second duty cycle control mode (light load mode; green mode).

In the second duty cycle control mode, the control circuit adjusts a peak switch current to a fixed value and adjusts the switching frequency to below 100% when the feedback signal increases. The switching frequency reaches a threshold value, which is 20% of the 100% value when the value of the feedback signal reaches IC 3 (greater than IC 2 ). When the value of the feedback value is IC 3 (greater than IC 2 ), the control circuit shifts from the second duty cycle control mode to the third duty cycle control mode.

With the first and second duty cycle control modes, the drain of the switching element can be suppressed.

However, in the entire first duty cycle control mode and part of the second duty cycle control mode, the switching frequency is high and therefore the switching loss of the switching element is large. For this reason, it has been difficult to further make the switching frequency higher.

Also, as illustrated in FIG. 9 , in the prior-art switched-mode power supply device, feedback voltage FB linearly decreases with decrease in load power P 0 (load ratio). For this reason, the switching frequency line linearly decreases with decrease in load power P 0 (load ratio) also during a light load state. With this straight switching frequency line, the frequency is high and the switching loss therefore increases during a moderate load state. Accordingly, the efficiency is lowered.

Also, there has been a demand to further make the switching frequency higher to downsize a transformer. However, if the switching frequency is further made higher, the switching loss lowers the efficiency during a heavy to moderate load state.

›SUMMARY

An embodiment of a switched-mode power supply device comprises a transformer comprising a primary winding to which a DC voltage is applied and a secondary winding; a switching circuit connected to the primary winding; a rectifying-smoothening circuit that rectifies and smoothens a pulse voltage generated at the secondary winding, by switching the switching element; an output unit that outputs an output voltage obtained by the rectifying-smoothening circuit to a load; an error amplifier that outputs an error voltage between the output voltage and a reference voltage to a primary side as a feedback signal; an oscillator that lowers a switching frequency of the switching element in accordance with the feedback signal during a light load state; and a frequency correction circuit that corrects the switching frequency by the oscillator by changing a frequency correction rate in accordance with a value of the feedback signal along an approximate line along which the transformer is not saturated.

›BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a block diagram illustrating a switched-mode power supply device according to Embodiment 1;

FIG. 2 is a diagram illustrating details of the circuit configuration of a frequency correction circuit provided in the switched-mode power supply device according to Embodiment 1;

FIG. 3 is a set of graphs for explaining control for making the switching frequency higher (hereinafter, referred to as “higher frequency control”) performed by the switched-mode power supply device according to Embodiment 1 during a green mode;

FIGS. 4A and 4B are graphs illustrating the relationship between output power and efficiency in a case where high frequency control is performed with normal control by the switched-mode power supply device according to Embodiment 1;

FIG. 5 is a diagram for explaining waveform loss in the switched-mode power supply device according to Embodiment 1;

FIG. 6 is a block diagram illustrating a switched-mode power supply device according to Embodiment 2;

FIG. 7 is a set of graphs for explaining higher frequency control performed by a switched-mode power supply device according to Embodiment 2 in a green mode;

FIG. 8 is a set of graphs for explaining the higher frequency control performed by a switched-mode power supply device according to Embodiment 2 in the green mode; and

FIG. 9 is a set of graphs for explaining control performed by a prior-art switched-mode power supply device during a green mode.

›DETAILED DESCRIPTION · 1 of 3

Embodiments are now described in detail with reference to the drawings. FIG. 1 is a diagram illustrating the circuit configuration of a switched-mode power supply device according to Embodiment 1. The switched-mode power supply device of Embodiment 1 applies a DC voltage of smoothening capacitor CO to primary winding P of transformer T and switch on and off switching element Q 1 connected to one end of primary winding P, to rectify and smoothen a pulse voltage generated at secondary winding S of transformer T with a rectifying-smoothening circuit formed by diode D 1 and output capacitor C 1 , and output voltage Vout thus obtained to a load not illustrated.

Note that, though not illustrated, the DC voltage of DC power supply E may be a voltage obtained by rectifying an input voltage from an AC power supply with a diode.

Error amplifier 8 is connected to both ends of output capacitor C 1 . A series circuit formed by the photodiode of photocoupler PC 1 and resistor R 2 is connected between one end of output capacitor C 1 and error amplifier 8 . Resistor R 1 is connected to both ends of the photodiode.

Error amplifier 8 outputs the error voltage between the output voltage of output capacitor C 1 and a reference voltage through the photodiode of photocoupler PC 1 to the phototransistor of photocoupler PC 1 on the primary side as a feedback signal. Feedback terminal FB outputs feedback voltage FB is provided at the collector of the phototransistor of photocoupler PC 1 .

Switching element Q 1 includes a MOSFET, and is connected at its drain to the one end of primary winding P and at its source to one end of resistor R 3 . The other end of resistor R 3 is grounded.

Overcurrent protection terminal OCP is provided at the one end of resistor R 3 . OCP comparator CP 1 outputs an H-level signal to OR circuit OR 1 when the voltage from overcurrent protection terminal OCP is equal to or higher than reference voltage Vref, and output an L-level signal to OR circuit OR 1 when the voltage from overcurrent protection terminal OCP is lower than reference voltage Vref.

OR circuit OR 1 outputs its output, e.g. an H-level signal to the reset terminal of flipflop circuit 12 . Flipflop circuit 12 is outputs an H-level signal to NOR circuit 13 from inverting inverted-output terminal Qb in response to the output from OR circuit OR 1 , e.g. the H-level signal.

NOR circuit 13 is switches off switching element Q 1 by outputting an L-level signal to the gate of switching element Q 1 through drive circuit 14 . In other words, in a case where an overcurrent flows in switching element Q 1 , switching element Q 1 is switched off so that it can be protected from the overcurrent.

Current sense comparator CP 2 outputs an H-level signal to OR circuit OR 1 when the voltage from overcurrent protection terminal OCP is equal to or higher than feedback voltage FB, and output an L-level signal to OR circuit OR 1 when the voltage from overcurrent protection terminal OCP is lower than feedback voltage FB. The process from OR circuit OR 1 through flipflop circuit 12 to NOR circuit 13 is the same as the process with OCP comparator CP 1 , and description thereof is therefore omitted.

The configuration of the switched-mode power supply device of Embodiment 1 is described further. Capacitor C 2 is connected between feedback terminal FB and the ground. Capacitor C 2 is connected to oscillator 11 through frequency correction detection comparators CP 3 to CP 5 and frequency correction circuit 10 .

Though not illustrated, oscillator 11 includes a capacitor and a switch therein. Oscillator 11 charges the capacitor with current from frequency correction circuit 10 , and discharges the charge of the capacitor by using the switch when the charge voltage of the capacitor reaches a predetermined voltage. The switching frequency is set based on this charge-discharge cycle. Oscillator 11 is lowers the switching frequency of switching element Q 1 in accordance with feedback voltage FB (the voltage of capacitor C 2 ) during a light load state.

Frequency correction detection comparators CP 3 to CP 5 and frequency correction circuit 10 corrects the switching frequency by oscillator 11 by changing a frequency correction rate in accordance with the value of feedback voltage FB (the voltage of capacitor C 2 ) along an approximate line along which transformer T is not saturated.

Frequency correction detection comparators CP 3 to CP 5 and frequency correction circuit 10 changes the frequency correction rate for the switching frequency which has been lowered by oscillator 11 , to thereby further lower the switching frequency.

When feedback voltage FB at capacitor C 2 is equal to or higher than reference voltage V 1 (e.g. 2 V), the output of frequency correction detection comparator CP 3 is at L level and it therefore draws current from frequency correction circuit 10 through diode D 2 .

When feedback voltage FB at capacitor C 2 is equal to or higher than reference voltage V 2 (e.g. 3 V), which is higher than reference voltage V 1 , the output of frequency correction detection comparator CP 4 is at L level and it therefore draws current from frequency correction circuit 10 through diode D 3 .

When feedback voltage FB at capacitor C 2 is equal to or higher than reference voltage V 3 (e.g. 4 V), which is higher than reference voltage V 2 , the output of frequency correction detection comparator CP 5 is at L level and it therefore draw current from frequency correction circuit 10 through diode D 4 .

FIG. 2 is a diagram illustrating details of the circuit configuration of the frequency correction circuit provided in the switched-mode power supply device according to Embodiment 1. The frequency correction circuit is a circuit converts voltage into current and includes transistors Tr 1 , Tr 2 , Tr 3 , resistors R 10 to R 13 , and operational amplifier OP 1 .

One end of resistor R 11 is connected the anode of diode D 2 , one end of resistor R 12 is connected to the anode of diode D 3 , and one end of resistor R 13 is connected to the anode of diode D 4 .

›DETAILED DESCRIPTION · 2 of 3

The other end of resistor R 11 , the other end of resistor R 12 , and the other end of resistor R 13 are each connected to the inverting terminal of operational amplifier OP 1 , one end of resistor R 10 , and the emitter of transistor Tr 3 . The other end of resistor R 10 is grounded.

Operational amplifier OP 1 amplifies the differential voltage between feedback voltage FB and the voltage at resistor R 10 and outputs the differential voltage to the base of transistor Tr 3 . The emitter of transistor Tr 1 and the emitter of transistor Tr 2 are connected to a power supply not illustrated. The base and collector of transistor Tr 1 and the base of transistor Tr 2 are connected to the collector of transistor Tr 3 . The collector of transistor Tr 2 is connected to oscillator 11 and supplies current to the capacitor of oscillator 11 not illustrated.

Reference voltages V 1 to V 3 for frequency correction detection comparators CP 3 to CP 5 and resistors R 11 to R 13 of frequency correction circuit 10 change the frequency correction rate for the switching frequency lowered by oscillator 11 .

Moreover, the switched-mode power supply device of Embodiment 1 has improved the efficiency during a heavy load state by performing high frequency control in a peak load state. Here, the peak load is a load greater than a base load (a load with small variations that is applied continuously) and applied continuously for a predetermined period of time.

Next, the operation of the switched-mode power supply device of Embodiment 1 configured as above is described.

In the switched-mode power supply device of Embodiment 1, during a green mode, frequency correction detection comparators CP 3 to CP 5 and frequency correction circuit 10 correct the switching frequency by oscillator 11 by changing the frequency correction rate in accordance with the value of feedback voltage FB (the voltage of capacitor C 2 ) along which transformer T is not saturated.

The operation of frequency correction detection comparators CP 3 to CP 5 and frequency correction circuit 10 is described below.

First, in a range illustrated in FIG. 3 where the load ratio is below 40%-50%, feedback voltage FB, i.e. the voltage of capacitor C 2 is not above reference voltage V 1 . Thus, the outputs of frequency correction detection comparators CP 3 to CP 5 are at H level, and frequency correction detection comparators CP 3 to CP 5 do not at all act on frequency correction circuit 10 . Operational amplifier OP 1 of frequency correction circuit 10 causes a significantly low current to flow through transistor Tr 3 such that the same voltage as the voltage at the non-inverting terminal (the voltage of capacitor C 2 ) is generated at the inverting terminal. As a result, the significantly low current flowing through transistor Tr 3 flows into transistor Tr 2 through transistor Tr 1 and charges the capacitor of oscillator 11 . Here, since the current that flows into the capacitor of oscillator 11 is significantly low, the oscillation frequency shifts to a low frequency.

Next, in a range L 1 illustrated in FIG. 3 where the load ratio is from 40%-50% to 80%, feedback voltage FB, i.e. the voltage of capacitor C 2 is above reference voltage V 1 (2 V). Thus, the output of frequency correction detection comparator CP 3 is at L level, and frequency correction detection comparator CP 3 therefore draws current from frequency correction circuit 10 through diode D 2 . This means that the output of frequency correction detection comparator CP 3 is grounded. As a result, resistor R 11 is connected in parallel to resistor R 10 .

Here, as feedback voltage FB, a voltage slightly higher than reference voltage V 1 (2 V), e.g. 2.1 V is applied, and the same voltage must be applied to the inverting terminal of operational amplifier OP 1 . For this reason, operational amplifier OP 1 amplifies the error voltage between feedback voltage FB and, e.g. 2.1 V and applies it to the base of transistor Tr 3 . Then, the current that flows through resistor R 10 and, in addition, the current that flows through resistor R 11 corresponding to the increase flow into transistor Tr 3 . Thus, a low current from resistor R 10 and resistor R 11 flows into transistor Tr 2 through transistor Tr 1 and then into the capacitor of oscillator 11 . As a result, the switching frequency changes at frequency correction rate FA 1 with the charge and discharge of the capacitor of oscillator 11 .

Next, in a range L 2 where the load ratio is from 80% to 90%, feedback voltage FB, i.e. the voltage of capacitor C 2 is above reference voltages V 1 , V 2 . Thus, the outputs of frequency correction detection comparators CP 3 , CP 4 are at L level, and frequency correction detection comparators CP 3 , CP 4 therefore draw current from frequency correction circuit 10 through diodes D 2 , D 3 . This means that the outputs of frequency correction detection comparators CP 3 , CP 4 are grounded. As a result, resistor R 10 and resistors R 11 , R 12 are connected to the inverting terminal of operational amplifier OP 1 as a combined resistor. Then, operational amplifier OP 1 amplifies the error voltage between feedback voltage FB, e.g. 3.1 V and the voltage at the inverting terminal of operational amplifier OP 1 and applies it to the base of transistor Tr 3 . Thus, a moderate current flows through transistor Tr 3 , and the moderate current that flows into transistor Tr 2 through transistor Tr 1 flows then into the capacitor of oscillator 11 . As a result, the switching frequency changes at frequency correction rate FA 2 , which is greater in gradient than frequency correction rate FA 1 , with the charge and discharge of the capacitor of oscillator 11 .

Next, in a range L 3 where the load ratio is from 90% to 100%, feedback voltage FB, i.e. the voltage of capacitor C 2 is above reference voltages V 1 , V 2 , V 3 . Thus, the outputs of frequency correction detection comparators CP 3 , CP 4 , CP 5 are at L level, and frequency correction detection comparators CP 3 , CP 4 , CP 5 therefore draw current from frequency correction circuit 10 through diodes D 2 , D 3 , D 4 . This means that the outputs of frequency correction detection comparators CP 3 , CP 4 , CP 5 are grounded. As a result, resistor R 10 , and resistors R 11 , R 12 , R 13 are connected to the inverting terminal of operational amplifier OP 1 as a combined resistor. Then, operational amplifier OP 1 amplifies the error voltage between feedback voltage FB and, e.g. 4.1 V and applies it to the base of transistor Tr 3 . Thus, a high current corresponding to the current flowing through the combined resistor, which is formed by resistors R 10 to R 12 , flows through transistor Tr 3 , and the high current that flows into transistor Tr 2 through transistor Tr 1 flows then into the capacitor of oscillator 11 . As a result, the switching frequency changes at frequency correction rate FA 3 that is greater in gradient than frequency correction rate FA 2 , with the charge and discharge of the capacitor of oscillator 11 .

›DETAILED DESCRIPTION · 3 of 3

As described above, in the switched-mode power supply device of Embodiment 1, frequency correction circuit 10 and frequency correction detection comparators CP 3 to CP 5 correct the switching frequency by oscillator 11 by changing the frequency correction rate in accordance with the value of the feedback signal along an approximate line along which transformer T is not saturated. Hence, the switching frequency can further be made higher. In this way, it is possible to provide a switched-mode power supply device in which its transformer can be downsized and the efficiency can be enhanced during a heavy load state.

Also, unlike a straight switching frequency line in a green mode in prior art illustrated in FIG. 9 , the frequency correction rate is changed as illustrated in FIG. 3 by using frequency correction detection comparators CP 3 to CP 5 and frequency correction circuit 10 . In this way, the switching frequency is further lowered. Specifically, since the frequency is lowered during a moderate load state, the switching loss can be reduced and the efficiency can therefore be enhanced.

Also, the switched-mode power supply device of Embodiment 1 performs the high frequency control during a peak load state. In this way, it is possible to reduce the maximum value of the switching current and improve the efficiency during a heavy load state. FIGS. 4A and 4B are graphs illustrating the relationship between the output power and the efficiency in a case where the high frequency control is performed with normal control by the switched-mode power supply device according to Embodiment 1. FIGS. 4A and 4B illustrate the efficiency versus the output power in each of situations where switching frequency f is 65 kHz, 160 kHz, and 160 kHz (with the peak load measure), FIG. 4A being an instance where the AC voltage is 100 V, and FIG. 4B being an instance where the AC voltage is 230 V.

In the instance illustrated in FIG. 4A where the AC voltage is 100 V, when switching frequency f is 160 kHz (frequency that has been made higher), the ON resistance loss decreases, thereby improving the efficiency. However, in the instance illustrated in FIG. 4B where the AC voltage is 230 V, when switching frequency f is 160 kHz, the switching loss increases, thereby lowering the efficiency during a moderate load state.

In contrast, when switching frequency f is, for example, at 160 kHz with the peak-load frequency control (with the peak load measure in FIGS. 4A and 4B ), it is possible to improve the efficiencies of the 100-V AC-voltage system and the 200-V AC-voltage system during a heavy load state and a moderate load state.

FIG. 5 is a diagram for explaining waveform loss in the switched-mode power supply device according to Embodiment 1. FIG. 5 illustrates the waveforms of the 100-V AC-voltage system and the waveforms of the 230-V AC-voltage system. Note that VDS denotes the voltage between the drain and source of switching element Q 1 , and ID denotes the current flowing between the source and drain of switching element Q 1 .

In the waveforms of the 100-V AC-voltage system in FIG. 5 , the conduction loss of switching element Q 1 during its ON period is dominant. In the waveforms of the 230-V AC-voltage system in FIG. 5 , the switching loss of switching element Q 1 is dominant.

Meanwhile, the switched-mode power supply device of Embodiment 1 includes frequency limit adjustment terminal P 1 connected to oscillator 11 . This frequency limit adjustment terminal P 1 is a terminal adjusts the upper limit frequency and lower limit frequency of oscillator 11 . The upper limit frequency and lower limit frequency, which are the frequency limits of oscillator 11 , can be adjusted from frequency limit adjustment terminal P 1 that is provided externally.

FIG. 2 exemplarily illustrates the connection between diode D 6 and reference voltage VMAX for setting the upper limit frequency, and the connection between diode D 5 and reference voltage VMIN for setting the lower limit frequency. For example, by setting reference voltage VMIN to 1 V and setting reference voltage VMAX to 5 V, the lower and upper limit values of the voltage at the non-inverting terminal of operational amplifier OP 1 , to which feedback voltage FB is inputted, are limited, and the frequency limits can therefore be adjusted.

›Embodiment 2 · 1 of 2

FIG. 6 is a diagram illustrating the circuit configuration of a frequency correction circuit provided in a switched-mode power supply device according to Embodiment 2. The frequency correction circuit is a circuit converts voltage into current and includes switches SW 1 to SW 3 , resistors R 15 , R 16 , comparator CP 6 , and timers Timer 1 , Timer 2 , in addition to the components of the frequency correction circuit of Embodiment 1.

Resistors R 15 , R 16 are connected at one end to the base and collector terminals of transistor Tr 1 and at the other end to GND through switches SW 2 , SW 3 , respectively. With switches SW 2 , SW 3 on, the upper limit oscillation frequency of the oscillator of Embodiment 1 can be raised further by 10% to 20%.

Here, feedback voltage FB is connected through resistor R 14 to the non-inverting terminal of comparator CP 6 , and reference voltage V 4 (which is 6 V in the initial state and is shifted to 5 V when the output of comparator CP 6 shifts to H level) is connected to the inverting terminal of the comparator CP 6 . The output terminal of comparator CP 6 is connected through switch SW 1 to the input terminal of timer Timer 1 and the ON-OFF terminal of switch SW 2 . Switch SW 2 is on when the output of comparator CP 6 is at H level. The output terminal of timer Timer 1 is connected to the ON-OFF terminal of switch SW 3 and the input terminal of timer Timer 2 . Switch SW 3 is on when the output of timer Timer 1 is at H level. The output terminal of timer Timer 2 is connected to the ON-OFF terminal of switch SW 1 .

Specifically, the upper limit oscillation frequency of the oscillator of Embodiment 1 is raised further by 10% for a first predetermined period of time counted by timer Timer 1 . Once timer Timer 1 finishes counting up, it outputs an H-level signal, so that the upper limit oscillation frequency of the oscillator of Embodiment 1 is raised further by 20% and, at the same time, timer Timer 2 starts counting. Switch SW 1 is switched off after the elapse of a second predetermined period of time. As a result, the upper limit oscillation frequency of the oscillator is set back to that in Embodiment 1.

Note that, though not illustrated, the frequency correction circuit may further include timer Timer 3 . In this case, the output of timer Timer 2 may be connected to the input terminal of timer Timer 3 , and the count of each of timer Timer 1 and timer Timer 2 may be reset using the output of timer Timer 3 . In this way, after the upper limit oscillation frequency of the oscillator is raised by 20% as described above, timer Timer 3 can prohibit repeating of the operation for a predetermined period of time.

By employing the control for higher frequency to handle a peak load caused by a motor or the like, the frequency correction circuit of Embodiment 2 is capable of responding to a peak load, or a motor load, which requires a large current for a short period of time. Being capable of supplying power to such a peak load for a short period of time eliminates the need for measures such as increasing the size of the transformer and increasing the capacitance of the output capacitor. Hence, the power supply can be downsized as a whole.

FIG. 7 is a set of graphs for explaining higher frequency control performed by the switched-mode power supply device according to Embodiment 2 during a green mode. Assume a characteristic in which the oscillation frequency is linearly raised in accordance with the load as an extension of a characteristic (green mode characteristic) in which the oscillation frequency is changed in accordance with the frequency load current. In this characteristic, the oscillation frequency in an excess load range beyond a 100% load range may possibly be fixed at a high frequency in synchronization with a peak load current for a motor or the like.

A peak load by a motor or the like is handled by providing predetermined time limits in the load range of that peak load and raising the oscillation frequency stepwisely therein. Specifically, when the excess load range beyond the 100% load range is reached, feedback voltage FB passes the voltage-controllable range and rises to voltage Vmax that is unique to the control circuit. Upon detection of feedback voltage FB (in the range at and after OCP control in FIG. 7 ) reaching voltage Vmax, which is unique to the control circuit, the oscillation frequency is raised by one level (e.g. by 10%). By raising the oscillation frequency on condition that feedback voltage FB remains unchanged, the power can be increased by the amount by which the frequency is raised. In other words, raising the frequency shortens the switching cycle and thereby increases the amount of DC superimposition of the switching current. This increases the effective current value of the switching current and increases the power to be stored in primary winding P of transformer T. Accordingly, the power to be supplied to the load is increased.

FIG. 8 is a set of graphs for explaining the higher frequency control performed by the switched-mode power supply device according to Embodiment 2 during the green mode. The oscillation frequency is raised by two levels (e.g. by 20%) from the frequency in the 100% load range in a case where feedback voltage FB does not drop from voltage Vmax, which is unique to the control circuit, to the voltage-controllable range even when a predetermined period of time elapses after the above-mentioned state is reached. In this way, the power can be increased by the amount by which the frequency is raised (e.g. by 20%), if feedback voltage FB remains unchanged.

Here, in a case where feedback voltage FB does not drop from voltage Max, which is unique to the control circuit, to voltage-controllable range even after a preset period of time elapses, the oscillation frequency is set back to the 100% load range. In this way, the increase in temperature of the switching element can be limited to transitional temperature increase.

Meanwhile, when the power supply is started, the output voltage outputted is not a steady voltage, and the feedback voltage is therefore not in the voltage-controllable range. For this reason, at startup, the oscillation frequency is prohibited from being raised to oscillation frequencies higher than the upper limit frequency (the frequencies higher by 10% and 20% mentioned above).

›Embodiment 2 · 2 of 2

Note that in a case where a peak load occurs multiple times successively, the time may be measured until feedback voltage FB is released from voltage Vmax, which is unique to the control circuit, to the voltage-controllable range, to prohibit the oscillation frequency from being raised by the one or two levels from the frequency in the 100% load range.

According to the above, the oscillation frequency is controlled at appropriate frequencies in accordance with the motor load (small to large) in a set state. Thus, it is possible to perform appropriate control in accordance with the motor load without delivering power to the secondary side more than necessary. Hence, it is possible to prevent unstable operation in the range between the normal operation range and the motor peak load. Also, by disabling the above-described function during a soft start period at startup, the control can be performed separately for the startup and the motor peak load.

According to the embodiments described above, the frequency correction circuit corrects the switching frequency by the oscillator by changing the frequency correction rate in accordance with the value of the feedback signal along an approximate line along which the transformer is not saturated. Thus, the switching frequency can be made higher in accordance with the load state. In this way, it is possible to provide a switched-mode power supply device in which its transformer can be downsized and the efficiency can be enhanced during a heavy to moderate load state.

The invention includes other embodiments in addition to the above-described embodiments without departing from the spirit of the invention. The embodiments are to be considered in all respects as illustrative, and not restrictive. The scope of the invention is indicated by the appended claims rather than by the foregoing description. Hence, all configurations including the meaning and range within equivalent arrangements of the claims are intended to be embraced in the invention.

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Classifications

2 codes
IPC · International Patent Classification
Section H — Electricity
  • H02M1/00
  • H02M3/335

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