USPatent applicationPatented

Image forming apparatus having LED head and rotatable cover

Granted 17 Jun 2014 · 1 office action

Current assignee: BROTHER KOYO KABUSHIKI KAISHA · originally Brother Industries Limited

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Inventors: Junichi Yokoi, Shogo Mori · Examiner: Robert Beatty · AU 2852 · TC 2800

Life of the application

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Abstract

An image forming apparatus is provided, which includes a housing having a cover swingable around a rotational shaft, and first and second LED heads attached to the cover, a position of the first LED head relative to a first axis line around which a first photoconductive body is rotatable being more shifted toward the rotational shaft in a first direction than a position of the second LED head relative to a second axis line around which a second photoconductive body is rotatable, the first direction being a direction along which the first and second photoconductive bodies are arranged, the first and second axis lines being parallel to a second direction perpendicular to the first direction.

Description

9 parts
›CROSS-REFERENCE TO RELATED APPLICATION

This application claims priority under 35 U.S.C. §119 from Japanese Patent Application No. 2011-097892 filed on Apr. 26, 2011. The entire subject matter of the application is incorporated herein by reference.

›BACKGROUND

1. Technical Field

The following description relates to one or more image forming apparatuses having an LED head supported by a rotatable cover.

2. Related Art

An image forming apparatus has been known that includes exposure units (each of which includes an exposure head having a plurality of light-emitting elements such as LEDs) and process cartridges (each of which includes a photoconductive drum) alternately disposed in parallel. The known image forming apparatus further includes an access cover swingable around a swing axis that is provided at an upper side of the apparatus and parallel to rotational axis lines of the photoconductive drums. Each exposure head is connected with an inner surface of the access cover via a supporting member. Thereby, when the access cover is opened, the exposure heads are separated from the respective photoconductive drums. Meanwhile, when the access cover is closed, the exposure heads are put in proximity to the respective photoconductive drums.

›SUMMARY

Nowadays, in the meantime, a more downsized image forming apparatus is demanded. Hence, it is required to reduce a distance between an exposure unit and a component disposed between the exposure unit and an exposure unit adjacent thereto inside the image forming apparatus, in a predetermined direction in which the exposure units are arranged.

However, in the known image forming apparatus, each exposure unit is disposed in the same position relative to the rotational axis line of a corresponding one of the photoconductive drums in the predetermined direction. Further, an exposure unit located closer to the swing axis of the access cover turns while drawing a turning trajectory of a larger curvature in response to a swing motion of the access cover.

Therefore, when the distance between each exposure unit and a corresponding component in the predetermined direction is reduced, an exposure unit closer to the swing axis of the access cover is more likely to contact a component disposed behind the exposure unit (at a side farther from the swing axis of the access cover). Thereby, a swing motion of the access cover might cause contact between an exposure unit and a component disposed behind it, and it might lead to an increased frictional resistance in an opening-closing operation for the access cover. Thus, it might result in worsened operability for a user to use the apparatus.

Aspects of the present invention are advantageous to provide one or more improved techniques for an image forming apparatus having exposure heads (e.g., LED heads) which techniques allow a user to open and close an access cover of the apparatus with more favorable operability.

According to aspects of the present invention, an image forming apparatus is provided, which includes a housing including a cover formed to extend along a first direction in a closed state where the cover is closed relative to the housing, the access cover being configured to be open and closed relative to the housing while swinging around a rotational shaft parallel to a second direction perpendicular to the first direction, the rotational shaft being provided at an end of the housing in the first direction, an image forming unit disposed in the housing to face the cover in the closed state, the image forming unit including a plurality of rotatable photoconductive bodies arranged along the first direction, each of the plurality of photoconductive bodies being configured such that an electrostatic latent image is formed thereon, the plurality of photoconductive bodies including a first photoconductive body configured to rotate around a first axis line parallel to the second direction, and a second photoconductive body opposed to the rotational shaft across the first photoconductive body in the first direction, the second photoconductive body being configured to rotate around a second axis line parallel to the second direction, and a plurality of LED heads attached to the cover, the plurality of LED heads including a first LED head configured to expose the first photoconductive body, and a second LED head configured to expose the second photoconductive body. A position of the first LED head relative to the first axis line is more shifted toward the rotational shaft in the first direction than a position of the second LED head relative to the second axis line.

According to aspects of the present invention, further provided is an image forming apparatus, which includes a housing including a cover formed to extend along a first direction in a closed state where the cover is closed relative to the housing, the access cover being configured to be open and closed relative to the housing while swinging around a rotational shaft parallel to a second direction perpendicular to the first direction, the rotational shaft being provided at an end of the housing in the first direction, an image forming unit disposed in the housing to face the cover in the closed state, the image forming unit including a plurality of rotatable photoconductive bodies arranged along the first direction, each of the plurality of photoconductive bodies being configured such that an electrostatic latent image is formed thereon, the plurality of photoconductive bodies including a first photoconductive body configured to rotate around a first axis line parallel to the second direction, and a second photoconductive body opposed to the rotational shaft across the first photoconductive body in the first direction, the second photoconductive body being configured to rotate around a second axis line parallel to the second direction, and a first development cartridge configured to accommodate development agent to be supplied to the first photoconductive body, and a second development cartridge configured to accommodate development agent to be supplied to the second photoconductive body, and a plurality of exposure heads attached to the cover, the plurality of exposure heads including a first exposure head configured to expose the first photoconductive body, and a second exposure head configured to expose the second photoconductive body. In the closed state, a distance between the first exposure head and the first development cartridge in the first direction is longer than a distance between the second exposure head and the second development cartridge in the first direction.

›BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS

FIG. 1 is a cross-sectional side view schematically showing a configuration of a color printer in an embodiment according to one or more aspects of the present invention.

FIG. 2 is a cross-sectional side view of the color printer in a state where a top cover is open in the embodiment according to one or more aspects of the present invention.

FIG. 3 is a side view schematically showing an image forming unit, the top cover, and exposure units in the embodiment according to one or more aspects of the present invention.

FIG. 4 is a side view schematically showing an image forming unit, a top cover, and exposure units in a first modification according to one or more aspects of the present invention.

FIG. 5 is a side view schematically showing an image forming unit, a top cover, and exposure units in a second modification according to one or more aspects of the present invention.

FIG. 6 is a side view schematically showing an image forming unit, a top cover, and exposure units in a third modification according to one or more aspects of the present invention.

FIG. 7 is a front view schematically showing a holding member, an LED head, and a photoconductive drum in another modification according to one or more aspects of the present invention.

›DETAILED DESCRIPTION · 1 of 5

It is noted that various connections are set forth between elements in the following description. It is noted that these connections in general and, unless specified otherwise, may be direct or indirect and that this specification is not intended to be limiting in this respect.

Hereinafter, a color printer 1 of an embodiment according to aspects of the present invention will be described with reference to the accompanying drawings.

<Overall Configuration of Color Printer>

Referring to FIG. 1 , an explanation will be provided about a configuration of the color printer 1 of the embodiment.

As shown in FIG. 1 , the color printer 1 includes a main body housing 2 , a feeding unit 5 configured to feed sheets P, an image forming unit 6 configured to form images on the sheets P fed by the feeding unit 5 , and an ejecting unit 7 configured to eject the sheets P with the images formed thereon. The main body housing 2 includes a rear face 2 B, a front face 2 A opposed to the rear face 2 B, an upper face 2 C extending from an upper end of the rear face 2 B to an upper end of the front face 2 A (along the front-to-rear direction), and a lower face 2 D opposed to the upper face 2 C.

It is noted that in the following descriptions, the up-to-down direction (the vertical direction), the front-to-rear direction, and the left-to-right direction, unless specified otherwise, will be defined as indicated in the accompanying drawings.

(1) Feeding Unit

The feeding unit 5 includes a feed tray 8 detachably attached to the main body housing 2 at a lower side of the main body housing 2 , and a sheet feeding mechanism 10 configured to feed the sheets P from the feed tray 8 to the image forming unit 6 .

The sheet feeding mechanism 10 includes a feed roller 11 and a separation roller 12 . The sheet feeding mechanism 10 feeds the sheets P upward in a manner separated on a sheet-by-sheet basis by the feed roller 11 and the separation roller 12 . The sheet P fed upward has sheet powder removed therefrom during a process of passing between a paper powder removing roller 13 and a pinch roller 14 . Thereafter, the sheet P is directed rearward and supplied onto a belt 32 .

(2) Image Forming Unit

The image forming unit 6 includes a plurality of process units 20 ( 20 C, 20 M, 20 Y, and 20 K). Exposure units 21 ( 21 C, 21 M, 21 Y, and 21 K) are provided for the process units 20 , respectively. A transfer unit 22 is disposed under the process units 20 . A fixing unit 23 is disposed downstream relative to the process units 20 in a feeding direction of the sheet P.

The process units 20 include photoconductive drums 24 ( 24 C, 24 M, 24 Y, and 24 K), toner containers 25 ( 25 C, 25 M, 25 Y, and 25 K), and development rollers 26 , respectively. The photoconductive drums 24 are arranged along the front-to-rear direction in parallel with each other. The photoconductive drums 24 are configured to rotate around rotational axis lines 24 A ( 24 AC, 24 AM, 24 AY, and 24 AK) (see FIG. 2 ) extending along the left-to-right direction, respectively. The toner containers 25 are configured to accommodate cyan toner, magenta toner, yellow toner, and black toner, respectively.

Each development roller 26 is disposed to contact the corresponding photoconductive drum 24 at an upper front side of the photoconductive drum 24 .

In each process unit 20 , when a surface of the photoconductive drum 24 is charged by a scorotron charger 39 and an area of the charged surface of the photoconductive drum 24 is exposed to light emitted by the exposure unit 21 , the electrical potential of the exposed area is lowered. Thereby, an electrostatic latent image based on image data is formed on the photoconductive drum 24 . Further, when the electrostatic latent image is supplied with charged toner from the development roller 26 , a toner image is formed on the photoconductive drum 24 .

The plurality of exposure units 21 are provided to expose the photoconductive drums 24 , respectively. The exposure units 21 and the process units 20 are alternately disposed along the direction in which the process units 20 are arranged. Specifically, the exposure units 21 and the process units 20 are arranged in the order, from the rear end, of the exposure unit 21 K, the process unit 20 K, the exposure unit 21 Y, the process unit 20 Y, the exposure unit 21 M, the process unit 20 M, the exposure unit 21 C, and the process unit 20 C. Each exposure unit 21 is configured with the same components.

Each exposure unit 21 is connected with a top cover 4 , which is rotatable around a rotational shaft 3 provided at a rear side of the main body housing 2 . Thereby, each exposure unit 21 is movable between an exposure position where the exposure unit 21 is allowed to expose the corresponding photoconductive drum 24 and an evacuation position that the exposure unit 21 reaches after evacuating from the photoconductive drum 24 toward the upper face 2 C.

Specifically, each exposure unit 21 is attached to the top cover 4 so as to swing around a below-mentioned corresponding head rotational shaft 60 in response to rotation of the top cover 4 . More specifically, the exposure unit 21 swings upward from the state shown in FIG. 1 when a front end of the top cover 4 is turned upward around the rotational shaft 3 . However, the exposure unit 21 does not swing around the head rotational shaft 50 during a time when a below-mentioned corresponding LED head 50 is located between two adjacent process units 20 in the front-to-rear direction. Namely, the exposure unit 21 is supported by the top cover 4 so as to form a predetermined angle with respective to a direction in which the top cover 4 extends. When the top cover 4 is further turned upward, the LED head 50 is pulled out from between the process units 20 . Thereafter, as shown in FIG. 2 , in response to rotation of the top cover 4 , the exposure unit 21 swings around the head rotational shaft 60 such that the LED head 50 is directed to the rotational shaft 3 .

It is noted that in the state where the top cover 4 is closed (see FIG. 1 ), the rotational shaft 3 is disposed above the below-mentioned LED heads 50 (see FIG. 2 ) when viewed along the left-to-right direction. In the state where the top cover 4 is open with respect to the min body housing 2 , the process units 20 are allowed to be detached from the main body housing 2 .

›DETAILED DESCRIPTION · 2 of 5

The transfer unit 22 includes a driving roller 30 , a driven roller 31 , a belt 32 , transfer rollers 33 , and a cleaning unit 34 .

The driving roller 30 and the driven roller 31 are disposed to be spaced away from and parallel to each other. The endless belt 32 is wound around the pair of rollers 30 and 31 . The transfer rollers 33 are disposed inside the endless belt 32 . The transfer rollers 33 and the photoconductive drums 24 are configured to pinch the belt 32 therebetween. Each transfer roller 33 is supplied with a transfer bias from a high-voltage board (not shown). In an image forming operation, the sheet P being conveyed on the belt 32 is pinched between the photoconductive drums 24 and the transfer rollers 33 via the belt 32 . Then, the toner images on the photoconductive drums 24 are transferred onto the sheet P.

The cleaning unit 34 is disposed under the belt 32 . The cleaning belt 34 is configured to remove toner adhering onto the belt 32 and drop the removed toner down to a toner storage section 35 disposed in a lower part of the cleaning unit 34 .

The fixing unit 23 is disposed downstream relative to the transfer unit 22 in the feeding direction, i.e., disposed in a rear part of the min body housing 2 . The fixing unit 23 includes a heating roller 36 and a pressing roller 37 . The heating roller 36 includes therein a halogen lamp, which is configured to heat a surface of the heating roller 36 to a predetermined fixing temperature. The pressing roller 37 is disposed to contact the heating roller 36 under a pressure. The pressing roller 37 is configured to feed the sheet P while pinching the sheet P between the heating roller 36 and the pressing roller 37 and thereby thermally fix the toner images on the sheet P.

The ejection unit 7 includes a plurality of ejection rollers 38 configured to feed the sheet P. The sheet P ejected by the ejection rollers 38 is put (stacked on an earlier-ejected sheet P) on the upper face 2 C (a catch tray) of the main body housing 2 .

<Structure of Exposure Units>

Subsequently, referring to FIG. 3 , a structure of the exposure units 21 will be described. As shown in FIG. 3 , the exposure units 21 include the LED heads 50 ( 50 C, 50 M, 50 Y, and 50 K), holding members 51 ( 51 C, 51 M, 51 Y, and 51 K), and supporting bodies 52 , respectively. In FIG. 3 , the top cover 4 is closed relative to the main body housing 2 , and each exposure unit 21 is in the exposure position where the exposure unit 21 is allowed to expose the corresponding photoconductive drum 24 .

The LED heads 50 include LED arrays (not shown), each of which has a plurality of light-emitting diodes (LEDs) arranged linearly along the left-to-right direction, and lens arrays 55 ( 55 C, 55 M, 55 Y, and 55 K), respectively. Each lens array 55 is configured to converge light emitted by the LED array on the surface of the photoconductive drum 24 . Each lens array 55 extends along the left-to-right direction along which the LED arrays are arranged. Each lens array 55 is disposed to face the corresponding LED array.

Each holding member 51 is a resin member formed in a rectangular shape when viewed along the left-to-right direction. Each holding member 51 is located in a position higher than the LED head 50 . Each holding member 51 extends substantially in the vertical direction between two adjacent process units 20 (except for the rearmost holding member 51 , which is not between two process units 20 ) in the front-to-rear direction. Each holding member 51 is configured to hold the LED head 50 over a predetermined length of the LED head 50 in the left-to-right direction, at an end of the holding member 50 in the vertical direction which end is close to the photoconductive drum 24 .

Each supporting body 52 includes a supporting portion 58 that supports the holding member 51 , and a joint portion 59 connected with the top cover 4 . The supporting portion 58 is a pair of resin plate members that support the holding member 51 to pinch the holding member 51 therebetween in the front-to-rear direction at lower ends thereof. The joint portion 59 , which extends in the left-to-right direction, is formed integrally with an upper end of the supporting portion 58 . The joint portion 59 includes a hole formed substantially in a central position thereof in the front-to-rear direction and is rotatable around the head rotational shaft 60 inserted through the hole.

As shown in FIG. 3 , each exposure unit 21 is attached to the top cover 4 to form a predetermined angle with respect to the vertical direction at the exposure position. Specifically, the LED heads 50 ( 50 C, 50 M, 50 Y, and 50 K) are attached to the holding members 51 such that straight lines L (LC, LM, LY, and LK), which connect the lens arrays 55 with the rotational axis lines 24 A as indicated by alternate long and short dash lines in FIG. 3 , form the predetermined angle with respect to the vertical direction when viewed along the left-to-right direction, respectively. Each straight line L connects the lens array 55 and the rotational axis line 24 A by the most direct way. Namely, each straight line L corresponds to an optical axis of the LED head 50 when viewed along the left-to-right direction.

As shown in FIG. 3 , the straight lines LC, LM, and LY are inclined forward at the same angle (6 degrees) with respect to the rotational axis lines 24 AC, 24 AM, and 24 AY of the photoconductive drums 24 C, 24 M, and 24 Y, respectively. Namely, the LED heads 50 C, 50 M, and 50 Y are disposed in an inclined manner to be turned forward around the rotational axis lines 24 AC, 24 AM, and 24 AY of the photoconductive drums 24 C, 24 M, and 24 Y, respectively. It is noted that the four process units 20 are arranged at intervals of a constant distance in the front-to-rear direction.

The straight line LK is substantially parallel to the vertical direction. Namely, the position of the LED head 50 K relative to the rotational axis line 24 AK is the same position as if the other LED heads 50 C, 50 M, and 50 Y were turned toward the rotational shaft 3 around the rotational axis lines 24 AC, 24 AM, and 24 AY of the photoconductive drums 24 C, 24 M, and 24 Y, respectively.

›DETAILED DESCRIPTION · 3 of 5

At this time, the exposure unit 21 K is disposed to be more inclined such that a below-mentioned farthest portion E of the LED head 50 K, which portion is close to the process unit 20 K, is separated farther from the process unit 20 K. The holding members 51 C, 51 M, 51 Y, and 51 K are supported by the supporting bodies 52 to be located on the straight lines LC, LM, LY, and LK, respectively.

Here, an explanation will be provided about the process units 20 K and 20 Y. As shown in FIG. 3 , the process units 20 K and 20 Y include the photoconductive drums 24 K and 24 Y, respectively. The LED heads 50 K and 50 Y are opposed to the photoconductive drums 24 K and 24 Y, respectively.

The exposure units 21 K and 21 Y include the LED heads 50 K and 50 Y, respectively. As described above, the exposure unit 21 K is disposed to be more inclined toward the rotational shaft 3 in comparison with the exposure units 21 C, 21 M, and 21 Y. More specifically, the holding member 51 K is more inclined such that a cover-side end 62 K thereof, which is an end opposite to the LED head 50 K and close to the top cover 4 , is located in the same position as if a cover-side end 62 Y of the holding member 51 Y, which end is opposite to the LED head 50 Y and close to the top cover 4 , were displaced toward the rotational shaft 3 . Further, in the front-to-rear direction, the position of the LED head 50 K relative to the rotational axis line 24 AK is more shifted toward the rotational shaft 3 than the position of the LED head 50 Y relative to the rotational axis line 24 AY.

In the color printer 1 configured as above, a trajectory of each exposure unit 21 turning when the top cover 4 is opened and closed is indicated by a chain double-dashed line in FIG. 3 . In FIG. 3 , a turning trajectory of the farthest portion E of each exposure unit 21 that is a portion farthest from the rotational shaft 3 is shown. Each farthest portion E is a lower front end of the corresponding LED head 50 . Additionally, FIG. 3 shows a turning trajectory OL 2 of a farthest portion E 2 of the LED head 50 K assumed to be attached at the same angle as the LED heads 50 C, 50 M, and 50 Y.

As shown by each turning trajectory OL, when the top cover 4 is swung upward, each LED head 50 moves in an arc upward from the exposure position and passes between two adjacent process units 20 while passing by the toner containers 25 of the process units 20 .

As shown in FIG. 3 , the LED head 50 K is disposed to be more inclined rearward such that the straight line LK is more turned clockwise (in FIG. 3 ) around the rotational axis line 24 AK of the photoconductive drum 24 A, in comparison with the LED heads 50 C, 50 M, and 50 Y. Therefore, the farthest portion E of the LED head 50 K is closer to the rotational shaft 3 than the farthest portion E 2 . Accordingly, the turning trajectory OL of the farthest portion E of the LED head 50 K has a smaller radius than the turning trajectory OL 2 of the farthest portion E 2 .

The color printer 1 configured as above provides the following effects.

The holding member 51 K is more inclined toward the rotational shaft 3 such that the cover-side end 62 K, which is an end opposite to the LED head 50 K and close to the top cover 4 , is located in the same position as if the cover-side end 62 Y of the holding member 51 Y, which end is opposite to the LED head 50 Y and close to the top cover 4 , were displaced toward the rotational shaft 3 . Further, in the front-to-rear direction, the position of the LED head 50 K relative to the rotational axis line 24 AK is more shifted toward the rotational shaft 3 than the position of the LED head 50 Y relative to the rotational axis line 24 AY. Hence, the farthest portion E of the LED head 50 K is separated farther from the process unit 20 K. Thereby, it is possible to shift the turning trajectory of the farthest portion E of the LED head 50 K from the side of the process unit 20 K toward the rotational shaft 3 . Thus, it is possible to reduce the risk of contact (interference) between the process unit 20 K and the exposure unit 21 K that might be caused when the top cover 4 is opened and closed and improve operability for the user to use the color printer 1 .

Further, the exposure unit 21 K, which is one of the exposure units 21 closest to the rotational shaft 3 , is more inclined toward the rotational shaft 3 than any other exposure units 21 . Thereby, since the turning trajectory OL of the farthest portion E of the LED head 50 K as one of the LED heads 50 closest to the rotational shaft 3 has the largest radius, it is possible to more efficiently reduce the risk of contact (interference) between the process unit 20 K and the exposure unit 21 K.

Further, the process unit 20 K for the black toner is disposed closest to the rotational shaft 3 , and only the exposure unit 21 K is disposed to be more inclined so as to make the cover-side end 62 K closer to the rotational shaft 3 . On the other hand, the exposure units 21 C, 21 M, and 21 Y are disposed to form the same angle relative to the vertical direction. Thereby, it is possible to make identical to each other respective relative positions on the circumferential surfaces of the photoconductive drums 24 C, 24 M, and 24 Y which positions are exposed by the exposure units 21 C, 21 M, and 21 Y. Thus, it is possible to perform favorable image formation.

Further, the rotational shaft 3 is located between the top cover 4 and the LED heads 50 in the vertical direction when viewed along the left-to-right direction. According to the color printer 1 configured as above, the turning trajectories OL of the LED heads 50 pass through positions closer to the respective corresponding process units 20 . Thus, according to the color printer 1 configured as above, since the exposure unit 21 K is more inclined rearward (than any other exposure units 21 ) so as to be farther from the process unit 20 K, it is possible to more efficiently reduce the risk of contact (interference) between the LED head 50 K and the process unit 20 K.

›DETAILED DESCRIPTION · 4 of 5

Further, as the LED head 50 K is turned rearward around the rotational axis line 24 AK of the photoconductive drum 24 K, the position of the LED head 50 K relative to the rotational axis line 24 AK is more shifted toward the rotational shaft 3 than the position of the LED head 50 Y relative to the rotational axis line 24 AY. Thereby, the LED head 50 K is allowed to emit light to be perpendicularly incident onto the photoconductive drum 24 K. Thus, it is possible to perform favorable image formation.

Further, the process units 20 and the toner containers 25 are arranged along the horizontal direction. Thereby, it is possible to downsize the color printer 1 in the vertical direction.

Hereinabove, the embodiment according to aspects of the present invention has been described. The present invention can be practiced by employing conventional materials, methodology and equipment. Accordingly, the details of such materials, equipment and methodology are not set forth herein in detail. In the previous descriptions, numerous specific details are set forth, such as specific materials, structures, chemicals, processes, etc., in order to provide a thorough understanding of the present invention. However, it should be recognized that the present invention can be practiced without reapportioning to the details specifically set forth. In other instances, well known processing structures have not been described in detail, in order not to unnecessarily obscure the present invention.

Only an exemplary embodiment of the present invention and but a few examples of their versatility are shown and described in the present disclosure. It is to be understood that the present invention is capable of use in various other combinations and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein. For example, the following modifications are feasible.

First Modification

Subsequently, an explanation will be provided about a first modification according to aspects of the present invention with reference to FIG. 4 . In the first modification, the exposure units 21 are provided to form respective different angles relative to the vertical direction.

Specifically, the straight lines LC, LM, LY, and LK are inclined as an LED head 50 closer to the rotational shaft 3 is more turned rearward around the rotational axis line 24 A of a corresponding photoconductive drum 24 . In other words, an LED head 50 closer to the rear end of the color printer 1 has a relative position, to a corresponding rotational axis line 24 A, more shifted toward the rotational shaft 3 .

For example, the LED head 50 C is provided to the holding member 51 C such that the straight line LC is inclined forward around the rotational axis line 24 AC to form an angle of 6 degrees relative to the vertical direction. The LED head 50 M is provided to the holding member 51 M such that the straight line LM is inclined forward around the rotational axis line 24 AM to form an angle of 4 degrees relative to the vertical direction. The LED head SOY is provided to the holding member 51 Y such that the straight line LY is inclined forward around the rotational axis line 24 AY to form an angle of 2 degrees relative to the vertical direction. The LED head 50 K is provided to the holding member 51 K such that the straight line LK is substantially parallel to the vertical direction.

The holding members 51 C, 51 M, 51 Y, and 51 K are disposed on the straight lines LC, LM, LY, and LK, respectively, when viewed along the left-to-right direction.

The first modification provides the following effects.

The position of an LED head 50 closer to the rear end of the color printer 1 relative to a corresponding to rotational axis line 24 A is more shifted toward the rotational shaft 3 . Thereby, it is possible to dispose each exposure unit 21 inclined at such an appropriate angle relative to the vertical direction as to reduce the risk of contact (interference) with the process unit 20 in front of the exposure unit 21 , depending on the turning trajectory of the exposure unit 21 .

Second Modification

Subsequently, an explanation will be provided about a second modification according to aspects of the present invention with reference to FIG. 5 . In the second modification, as shown in FIG. 5 , the exposure unit 21 K is inclined toward the rotational shaft 3 with respect to the vertical direction.

Specifically, the LED head 50 K is provided to the holding member 51 such that the straight line LK is inclined toward the rotational shaft 3 around the rotational axis line 24 A with respect to the vertical direction. In the second modification, the straight line LK is inclined toward the rotational shaft 3 at an angle of 6 degrees relative to the vertical direction. The straight lines LC, LM, and LY are inclined in the same manner as the aforementioned embodiment. Namely, the straight lines LC, LM, and LY are inclined forward at an angle of 6 degrees around the respective rotational axis lines 24 A. Thereby, the farthest portion E of the LED head 50 K is made closer to the rotational shaft 3 than that of the aforementioned embodiment.

Thereby, in the second modification, the turning trajectory OL of the farthest portion E of the LED head 50 K has a smaller radius than that of the aforementioned embodiment and passes through positions farther from the process unit 20 K.

The second modification provides the following effects.

Thus, the LED head 50 K is inclined rearward such that the farthest portion E thereof is separated farther from the process unit 20 K. Specifically, the LED head 50 K is disposed to be closer to the rotational shaft 3 than a vertical linear line passing through the rotational axis line 24 AK. Thereby, the turning trajectory OL of the LED head 50 K is separated farther from the process unit 20 K (to create a space between the turning trajectory OL and the process unit 20 K). By utilizing such a created space, it is possible to attain an increased storage capacity of the toner container 25 of the process unit 20 K. Thereby, the user is allowed to replace the process unit 20 K less frequently. It is noted that, in FIG. 5 , a dashed line indicating the outline (size) of the toner container 25 Y is added onto the toner container 25 K for comparison in FIG. 5 .

›DETAILED DESCRIPTION · 5 of 5

Third Modification

Subsequently, an explanation will be provided about a third modification according to aspects of the present invention with reference to FIG. 6 . In the third modification, as shown in FIG. 6 , the exposure unit 21 K is inclined toward the rotational shaft 3 with respect to the vertical direction.

Specifically, the LED head 50 K is provided to the holding member 51 such that the straight line LK is inclined toward the rotational shaft 3 around the rotational axis line 24 A with respect to the vertical direction. In the third modification, the straight line LK is inclined toward the rotational shaft 3 at an angle of 6 degrees relative to the vertical direction. Thereby, the farthest portion E of the LED head 50 K is separated farther from the process unit 20 K. The straight lines LC, LM, and LY are inclined in the same manner as the aforementioned embodiment. Namely, the straight lines LC, LM, and LY are inclined forward at an angle of 6 degrees around the respective rotational axis lines 24 A ( 24 AC, 24 AM, and 24 AY).

Further, in the third modification, a distance between the photoconductive drum 24 K and the photoconductive drum 24 Y in the front-to-rear direction is longer than that between any other adjacent two photoconductive drums 24 . Specifically, as shown in FIG. 6 , the distance between the rotational axis line 24 AC of the photoconductive drum 24 C and the rotational axis line 24 AM of the photoconductive drum 24 M is a distance D 1 . In the same manner, the distance between the rotational axis line 24 AM of the photoconductive drum 24 M and the rotational axis line 24 AY of the photoconductive drum 24 Y is the distance D 1 . Meanwhile, the distance between the rotational axis line 24 AY of the photoconductive drum 24 Y and the rotational axis line 24 AK of the photoconductive drum 24 K is a distance D 2 longer than the distance D 1 .

Thereby, the exposure unit 21 K is disposed to be closer to the rotational shaft 3 in comparison with the aforementioned embodiment. Hence, the farthest portion E of the LED head 50 K is located at a shorter distance from the rotational shaft 3 . Accordingly, in the third modification, the turning trajectory OL of the farthest portion E of the LED head 50 K runs at a shorter distance from the rotational shaft 3 in comparison with the aforementioned embodiment. Meanwhile, the distance between any adjacent two toner containers 25 in the front-to-rear direction is identical to that in the aforementioned embodiment. Therefore, the turning trajectory OL of the LED head 50 K passes through positions farther from the process unit 20 K and closer to the rotational shaft 3 in comparison with the aforementioned embodiment. Thus, it is possible to attain an increased storage capacity of the toner container 25 of the process unit 20 K. It is noted that, in FIG. 6 , a dashed line indicating the outline (size) of the toner container 25 Y is added onto the toner container 25 K for comparison.

Other Modifications

In the aforementioned embodiment, the rotational shaft 3 is disposed behind the image forming unit 6 . However, the rotational shaft 3 may be disposed ahead of the image forming unit 6 .

In the aforementioned embodiment, the LED heads 50 are employed as exposure heads. However, other light sources such as electroluminescence devices and fluorescence substances may be employed.

In the aforementioned embodiment, the exposure units 21 are rotatable relative to the top cover 4 . However, the exposure units 21 may be fixed to the top cover 4 .

In the aforementioned embodiment, the farthest portions E are included in the LED heads 50 . However, the farthest portions E may be included in the holding members 51 or the supporting bodies 52 .

Further, as shown in FIG. 7 , each holding member 51 may include two rotatable rollers 90 provided to face each other across the LED head 50 in the left-to-right direction. The rollers 90 may be rotatably attached to roller supporting portions 91 that extend downward from both ends of the holding member 51 in the left-to-right direction. The rollers 90 may be configured to contact the circumferential surface of the photoconductive drum 24 and maintain constant the distance between the LED head 50 and the photoconductive drum 24 . Thereby, it is possible to precisely position the LED head 50 relative to the photoconductive drum 24 .

Claims as granted

13 claims

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Classifications

8 codes
IPC · International Patent Classification
Section G — Physics
  • G03G15/01
  • G03G21/18
  • G03G15/00
  • G03G13/04
USPC · US Patent Classification
399/112347/118347/138399/118

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File wrapper

⤢ drag to zoomApr 2012Jul 2012Oct 2012Jan 2013Apr 2013Jul 2013Oct 2013Jan 2014Apr 2014Jul 2014USPTOApplicantNon-final rejectionApplicant-initiated interview
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Pendency
2.3 y
823 days filing → grant
Office actions
1
non-final + final
Responses
1
no RCE
Interviews
1
examiner interview summaries
Examiner
Robert Beatty
art unit 2852 · TC 2800
Citations: 13 back · 9 forward

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Chain of title

⤢ drag to zoom20122014201620182020202220242026202820302032Owner 1
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