Electrical connector assembly having electrical connector and filter module

1. Field of the Invention

The present invention relates to an electrical connector assembly, and more particularly to an electrical connector assembly having a modular jack connector and a filter module applied in high speed signal transmission systems.

2. Description of Related Art

U.S. Pat. No. 7,749,027 issued to Chow et al. on Jul. 6, 2010 discloses an electrical connector assembly comprising a mother board having a plurality of circuit traces, a filter module and a modular jack connector mounted on the mother board. The modular jack connector includes a housing defining a cavity and mounted on the mother board, a paddle board vertically attached to the housing, a plurality of contact terminals assembled to the paddle board and received in the cavity, a converting module assembled to the paddle board and connected to the mother board. The contact terminals are connected to the mother board via the paddle board and the converting module. The electrical connector assembly is electrically connected to the filter module via the circuit traces of the mother board.

The electrical connector assembly includes the housing, the contact terminals, the paddle board, the converting module, and the filter modules to have a completed configuration.

Hence, a differently configured electrical connector assembly is highly desired.

Accordingly, an object of the present invention is to provide an electrical connector assembly having an electrical connector mounted on a mother board directly to connect with a filter module to simplify the configuration of the electrical connector assembly.

In order to achieve the object set forth, an electrical connector assembly includes a mother board having a plurality of circuit traces, an electrical connector and a plurality of filter modules mounted on the mother board and situated away from the electrical connector. The electrical connector includes an insulative housing and a plurality of contact terminals assembled to the insulative housing and mounted to the mother board along a first direction. The contact terminals are connected to the filter modules via the plurality of circuit traces of the mother board.

A method of manufacturing an electrical connector assembly comprises the steps of: providing a mother board having a plurality of circuit traces; mounting a filter module on the mother board, mounting an electrical connector having an insulative housing and a plurality of contact terminals assembled to the insulative housing on the mother board along an up-to-bottom direction at a position away from the filter module to electrically connect the contact terminals with the filter modules via the circuit traces of the mother board.

The electrical connector assembly has an electrical connector mounted on a mother board directly to connect with a filter module, devoid of a paddle board or a converting module. Such an electrical connector assembly has a simple configuration.

Other objects, advantages and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.

FIG. 1 is an assembled perspective view showing an electrical connector in accordance with a first embodiment of the present invention;

FIG. 2 is another assembled view similar to FIG. 1 , taken from another aspect;

FIG. 3 is a perspective view showing an insulative housing of the electrical connector;

FIG. 4 is a front view showing the insulative housing of the electrical connector;

FIG. 5 is a perspective view showing a plurality of contact terminals of the electrical connector; and

FIG. 6 is an assembled perspective view showing an electrical connector assembly of the first embodiment;

FIG. 7 is an assembled perspective view showing the electrical connector assembly of a second embodiment;

FIG. 8 is an assembled perspective view showing the electrical connector assembly of a third embodiment;

FIG. 9 is an assembled perspective view showing an electrical connector assembly of a fourth embodiment.

Reference will now be made in detail to the preferred embodiment of the present invention. Referring to FIGS. 1-6 , an electrical connector assembly in accordance with the preferred embodiment of the present invention includes a mother board 3 having a plurality of circuit traces 31 , an electrical connector 2 and a plurality of filter modules mounted on the mother board 3 .

Referring to FIGS. 1-4 , the electrical connector 2 comprises an insulative housing 20 and a plurality of contact terminals 30 assembled to the insulative housing 20 .

The insulative housing 20 comprises an opening 27 , a first wall 23 , a second wall 22 facing the opening 27 , a pair of third walls 24 , a fourth wall 26 and a cavity 21 surrounded by the first through fourth walls 23 , 22 , 24 , 26 . The insulative housing 20 has a plurality of first ribs 231 formed on the first wall 23 , and a plurality of passageways 230 each between two adjacent first ribs 231 . The insulative housing 20 has a plurality of second ribs 222 formed on the second wall 22 and a plurality of slots 220 each between two adjacent second ribs 222 .

Referring to FIG. 5 , each contact terminal 30 includes a connecting portion 31 extending along the mating direction, a contact portion 32 bent obliquely from a front end of the connecting portion 31 , and a mounting portion 33 bent perpendicularly from an opposite end of the connecting portion 31 for being mounted on the mother board.

Referring to FIGS. 1-5 , in assembling of the electrical connector 2 , the contact terminals 30 are inserted in the insulative housing 20 . The mounting portions 33 are bent from the connecting portions 31 in a first step. The connecting portions 31 are inserted through the passageways 230 from a back-to-front direction in a second step. The contact portions 32 are bent obliquely from the connecting portions 31 and positioned in the cavity 21 in a third step, with free ends of the contact portions 32 of the contact terminals 30 respectively confined in the slots 220 . A carrier strip of the mounting portions 33 is cut off in a fourth step. The mounting portions 33 of the contact terminals 30 together with the insulative housing 20 are mounted on the mother board 3 along an up-to-bottom direction in a fifth step.

The mother board 3 has a plurality of filter modules mounted thereon and situated away from the electrical connector 2 . Each filter module comprises a transformer 4 a and a common mode choke 5 b.

In the first embodiment shown in FIG. 6 , the electrical connector 2 is connected to the transformer 4 a then to the common mode choke 5 a of one filter module in sequence, via the circuit traces 31 . The transformer 4 a of one filter module and the transformer 4 a of another filter module are separated from each other. The common mode choke 5 a of one filter module and the common mode choke 5 a of another filter module are separated from each other.

In the second embodiment shown in FIG. 7 , the electrical connector 2 is connected to the common mode choke 5 a then to the transformer 4 a in sequence, via the circuit traces 31 . The common mode choke 5 a of one filter module and the common mode choke 5 a of another filter module are separated from each other. The transformer 4 a of one filter module and the transformer 4 a of another filter module are separated from each other.

In the third embodiment shown in FIG. 8 , the electrical connector 2 is connected to the transformer then to the common mode choke of one filter module in sequence, via the circuit traces 31 . The transformers of the filter modules are molded into a transformer module 4 b . The common mode chokes of the filter modules are molded into a common mode choke module 5 b.

In the fourth embodiment shown in FIG. 9 , the electrical connector 2 is connected to the common mode choke then to the transformer of one filter module in sequence, via the circuit traces 31 . The common mode chokes of the filter modules are molded into a common mode choke module 5 b . The transformers of the filter modules are molded into a transformer module 4 b.

The electrical connector assembly has a simple configuration since the electrical connector 2 is mounted on the mother board 3 directly to connect with the filter module mounted on the mother board 3 , via the circuit traces 31 of the mother board 3 .

It is to be understood, however, that even though numerous characteristics and advantages of the present invention have been set forth in the foregoing description, together with details of the structure and function of the invention, the disclosure is illustrative only, and changes may be made in detail, especially in matters of shape, size, and arrangement of parts within the principles of the invention to the full extent indicated by the broad general meaning of the terms in which the appended claims are expressed.