Hydraulic circuit device

The disclosure of Japanese Patent Application No. 2010-141363 filed on Jun. 22, 2010, including the specification, drawings and abstract thereof, is incorporated herein by reference in its entirety.

1. Field of the Invention

The present invention relates to a hydraulic circuit device which supplies hydraulic pressure to a plurality of frictional engagement elements, in an automatic transmission which, being mounted on a vehicle, can change a speed by switching a combination of an engagement and disengagement of the plurality of frictional engagement elements.

2. Description of the Related Art

Heretofore, as this kind of hydraulic circuit device, one which forms a specific speed when an electrical failure occurs, and all solenoids are deenergized, has been proposed (for example, refer to JP-A-2005-265101). This device, being provided with normally closed type solenoid valves SL 1 , SL 2 , and SL 4 , includes a sequence valve which, when a shift lever is in a drive (D) range, at a normal time, connects the solenoid valve SL 1 to a C 1 clutch, connects the solenoid valve SL 2 to a C 2 clutch, and connects the solenoid valve SL 4 to a B 2 brake, and which, at a failure time when all the solenoid valves are deenergized, connects a D range oil passage of a manual valve, which outputs a line pressure in the D range, to servos of either the C 1 or C 2 clutch and the B 2 brake, whereby it is possible to form either a third speed gear or a fifth speed gear even at the failure time, allowing travel to continue.

However, with a device of a type which can form one of the third speed gear and fifth speed gear (a plurality of kinds of speeds) at the failure time, for example, a configuration can be considered wherein, in the case in which the fifth speed gear is formed at the failure time, the third speed gear is formed when an operation wherein a shift lever, after being once operated from the D range to an N range, is returned to the D range (hereafter called a D-N-D operation) is carried out. At this time, apart from a demand for a specification of setting the third speed gear using the D-N-D operation, a demand for a specification of setting the fifth speed gear using the D-N-D operation can also be considered. In order to respond to this kind of specification, as it normally involves a valve design change or a valve body design change, a huge amount of effort is required.

A hydraulic circuit device of the invention has a main object of it being possible to change a formed speed in response to a shift operation wherein a shift, after being operated from a travel position to a non-travel position, is returned again from the non-travel position to the travel position, at a failure time, without involving a significant design change.

With the hydraulic circuit device of the invention, a third oil passage connecting a first condition maintaining port, through which is input a signal pressure for maintaining a second switching valve in a first condition, and a first connecting port for inputting a travel pressure and outputting it to the first condition maintaining port, and a fourth oil passage connecting the first condition maintaining port and a second connecting port for inputting a line pressure and outputting it to the first condition maintaining port, are formed in a main body, and either the third oil passage or fourth oil passage is closed by an oil passage closing member. Because of this, by the third oil passage being closed by the oil passage closing member, the travel pressure from a shift valve is blocked off when in a non-travel position in a case in which a shift operation, wherein a shift, after being operated from a travel position to the non-travel position, is returned again from the non-travel position to the travel position, is done when a first switching valve is in a second condition, and the second switching valve is in the first condition, meaning that the second switching valve comes into the second condition, and it is possible to form a second speed, while by the fourth oil passage being closed by the oil passage closing member, the line pressure is input into the first condition maintaining port via the first connecting port and third oil passage even when in the non-travel position in a case in which the shift operation, wherein the shift, after being operated from the travel position to the non-travel position, is returned again from the non-travel position to the travel position, is done when the first switching valve is in the second condition, and the second switching valve is in the first condition, meaning that the second switching valve is maintained in the first condition, and it is possible to form a first speed. That is, simply by selecting the oil passage closing member, it is possible to change a formed speed in response to the heretofore described shift operation. Herein, an arrangement can also be such that the “oil passage closing member” is a plate.

With this kind of hydraulic circuit device of the invention, an arrangement can also be such that the main body has a first member in which the second switching valve is inserted, and the first condition maintaining port, first connecting port, and second connecting port are formed, and a second member in which the third oil passage and fourth oil passage are formed, and the oil passage closing member is interposed between the first member and second member.

Also, with the hydraulic circuit device of the invention, an arrangement can also be such that when an acceleration side speed, among formable speeds, is formed, the second switching valve inputs the pressure output from the second pressure adjustment mechanism as a signal pressure and forms the first condition.

FIG. 1 is a configuration diagram showing an outline of a configuration of an automobile 10 ;

FIG. 2 is an illustration showing an operation table of a speed change mechanism 30 ;

FIG. 3 is an illustration illustrating a rotation speed relationship between rotational elements at speeds of the speed change mechanism 30 ;

FIG. 4 is a configuration diagram showing an outline of a hydraulic circuit 40 ;

FIG. 5 is a sectional view showing how a second clutch application relay valve 55 is incorporated in valve bodies 90 and 91 using a separation plate 92 ;

FIG. 6 is an illustration showing how ports of the second clutch application relay valve 55 are connected by the separation plate 92 ;

FIG. 7 is a partially enlarged view in which is enlarged one portion of the hydraulic circuit 40 when using the separation plate 92 ;

FIG. 8 is a sectional view showing how the second clutch application relay valve 55 is incorporated in the valve bodies 90 and 91 using a separation plate 94 ;

FIG. 9 is an illustration showing how the ports of the second clutch application relay valve 55 are connected by the separation plate 94 ; and

FIG. 10 is a partially enlarged view in which is enlarged one portion of the hydraulic circuit 40 when using the separation plate 94 .

Next, a description will be given, using a working example, of an embodiment of the invention.

FIG. 1 is a configuration diagram showing an outline of a configuration of an automobile 10 , and FIG. 2 is an illustration showing an operation table of a speed change mechanism 30 .

The automobile 10 , as shown in FIG. 1 , includes an engine 12 as an internal combustion engine which outputs power by explosively burning hydrocarbon system fuel such as gasoline or light oil, an engine electronic control unit (an engine ECU) 16 which inputs an operating condition of the engine 12 from each kind of sensor such as a crank angle sensor which detects a crank angle, and controls the operation of the engine 12 , an automatic transmission 20 which, as well as being connected to a crankshaft 14 of the engine 12 , is connected to axles 18 a and 18 b of right and left wheels 19 a and 19 b , and transmits the power from the engine 12 to the axles 18 a and 18 b , an automatic transmission electronic control unit (an ATECU) 29 which controls the automatic transmission 20 , and a main electronic control unit (a main ECU) 80 which controls the whole of the vehicle. A shift position SP from a shift position sensor 82 which detects an operation position of a shift lever 81 , an accelerator pedal angle Acc from an accelerator pedal position sensor 84 which detects an amount by which an accelerator pedal 83 is depressed, a brake switch signal BSW from a brake switch 86 which detects a depression of a brake pedal 85 , a vehicle speed V from a vehicle speed sensor 88 , and the like, are input into the main EUC 80 via an input port. Also, the main ECU 80 , being connected to the engine ECU 16 and ATECU 29 via a communication port, carries out an exchange of various control signals and data with the engine ECU 16 and ATECU 29 .

The automatic transmission 20 , as shown in FIG. 1 , includes a lockup clutch equipped torque converter 24 configured of an input side pump impeller 24 a connected to the crankshaft 14 of the engine 12 and an output side turbine runner 24 b , the multi-speed change mechanism 30 which, having an input shaft 21 connected to the turbine runner 24 b of the torque converter 24 and an output shaft 22 connected to the axles 18 a and 18 b via a gear train 26 and a differential gear 28 , changes the speed of the power input into the input shaft 21 , and outputs it to the output shaft 22 , and a hydraulic circuit 40 (refer to FIG. 4 ) as an actuator which drives the speed change mechanism 30 . In the working example, an arrangement is such that the torque converter 24 is interposed between the crankshaft 14 of the engine 12 and the speed change mechanism 30 but, not being limited to this, it is possible to employ any kind of staring device.

The speed change mechanism 30 , being configured as a six-speed multi-speed change mechanism, includes a single pinion type planetary gear train, a Ravigneaux type planetary gear train, three clutches C 1 , C 2 , and C 3 , two brakes B 1 and B 2 , and a one-way clutch F 1 . The single pinion type planetary gear train includes a sun gear 31 as an external gear, a ring gear 32 as an internal gear disposed concentrically with the sun gear 31 , a plurality of pinion gears 33 which, as well as meshing with the sun gear 31 , mesh with the ring gear 32 , and a carrier 34 which rotatably and revolvably holds the plurality of pinion gears 33 , wherein the sun gear 31 is fixed to a casing, and the ring gear 32 is connected to the input shaft 21 . The Ravigneaux type planetary gear train includes two sun gears 36 a and 36 b as external gears, a ring gear 37 as an internal gear, a plurality of short pinion gears 38 a meshing with the sun gear 36 a , a plurality of long pinion gears 38 b which, as well as meshing with the sun gear 36 b and plurality of short pinion gears 38 a , mesh with the ring gear 37 , and a carrier 39 which links and rotatably and revolvably holds the plurality of short pinion gears 38 a and plurality of long pinion gears 38 b , wherein the sun gear 36 a is connected to the carrier 34 of the single pinion type planetary gear train, the sun gear 36 b , as well as being connected to the carrier 34 via the clutch C 3 , is connected to the casing via the brake B 1 , the ring gear 37 is connected to the output shaft 22 , and the carrier 39 is connected to the input shaft 21 via the clutch C 2 . Also, the carrier 39 , as well as being connected to the casing via the one-way clutch F 1 , is connected to the casing via the brake B 2 provided in parallel with the one-way clutch F 1 .

The speed change mechanism 30 , as shown in FIG. 2 , is arranged in such a way as to be able to perform a switching between forward first to sixth speeds, reverse, and neutral by combining a turning on and turning off (an engagement and disengagement) of the clutches C 1 to C 3 and a turning on and turning off of the brakes B 1 and B 2 . A reverse condition can be formed by turning on the clutch C 3 and brake B 2 , as well as turning off the clutches C 1 and C 2 and brake B 1 . Also, a forward first speed condition can be formed by turning on the clutch C 1 , as well as turning off the clutches C 2 and C 3 and brakes B 1 and B 2 . In the forward first speed condition, the brake B 2 is turned on when engine braking. A forward second speed condition can be formed by turning on the clutch C 1 and brake Bl, as well as turning off the clutches C 2 and C 3 and brake B 2 . A forward third speed condition can be formed by turning on the clutches C 1 and C 3 , as well as turning off the clutch C 2 and brakes B 1 and B 2 . A forward fourth speed condition can be formed by turning on the clutches C 1 and C 2 , as well as turning off the clutch C 3 and brakes B 1 and B 2 . A forward fifth speed condition can be formed by turning on the clutches C 2 and C 3 , as well as turning off the clutch C 1 and brakes B 1 and B 2 . A forward sixth speed condition can be formed by turning on the clutch C 2 and brake B 1 , as well as turning off the clutches C 1 and C 3 and brake B 2 . Also, a neutral condition can be formed by turning off all of the clutches C 1 to C 3 and brakes B 1 and B 2 . FIG. 3 shows an illustration illustrating a relationship in rotation speed between rotational elements at the speeds of the speed change mechanism 30 . An S 1 axis in the drawing indicates the rotation speed of the sun gear 33 , a CR 1 axis indicates the rotation speed of the carrier 34 , an R 1 axis indicates the rotation speed of the ring gear 32 , an S 2 axis indicates the rotation speed of the sun gear 36 b , an S 3 axis indicates the rotation speed of the sun gear 36 a , a CR 2 axis indicates the rotation speed of the carrier 39 , and an R 2 axis indicates the rotation speed of the ring gear 37 .

The turning on and off (engagement and disengagement) of the clutches C 1 to C 3 , and the turning on and off of the brakes B 1 and B 2 , in the speed change mechanism 30 are carried out by the hydraulic circuit 40 shown in FIG. 4 . The hydraulic circuit 40 , as shown in FIG. 4 , is configured of a mechanical oil pump 42 which operates with the power from the engine 12 , suctions hydraulic oil via a strainer 41 , and pumps it to a line pressure oil passage 43 , a primary regulator valve 44 which adjusts a pressure of the hydraulic oil pumped from the mechanical oil pump 42 and generates a line pressure PL, a linear solenoid valve SLT which adjusts a modulator pressure PMOD generated from the line pressure PL via an unshown modulator valve, and outputs it as a signal pressure, thereby driving the primary regulator valve 44 , a manual valve 46 , having formed therein an input port 46 a , connected to the line pressure oil passage 43 , through which the line pressure PL is input, a D (drive) position output port 46 b connected to a drive pressure oil passage 47 , an R (reverse) position output port 46 c , and the like, which, as well as causing the input port 46 a and D position output port 46 b to communicate, blocks off the communication between the input port 46 a and R position output port 46 c when the shift lever 81 is operated to a D position, which, as well as blocking off the communication between the input port 46 a and D position output port 46 b , causes the input port 46 a and R position output port 46 c to communicate when the shift lever 81 is operated to an R position, and which blocks off the communication between the input port 46 a and the D position output port 46 b and R position output port 46 c when the shift lever 81 is operated to an N position, a linear solenoid valve SL 1 which inputs, adjusts, and outputs a drive pressure PD which is a pressure output from the D position output port 46 b , a linear solenoid valve SL 2 which inputs, adjusts, and outputs the drive pressure PD, a linear solenoid valve SL 3 which inputs, adjusts, and outputs the line pressure PL from the line pressure oil passage 43 , a linear solenoid valve SL 4 which inputs and adjusts the drive pressure PD, and outputs it to the brake B 1 , a first clutch application relay valve 50 for selectively switching between a normal mode in which an SL 1 pressure which is the output pressure of the linear solenoid valve SL 1 is supplied to the clutch C 1 , an SL 2 pressure which is the output pressure of the linear solenoid valve SL 2 is supplied to the clutch C 2 , and an SL 3 pressure which is the output pressure of the linear solenoid valve SL 3 is supplied to one of the clutch C 3 and brake B 2 , and a fail-safe mode in which the drive pressure PD is supplied to one of the clutch C 1 and clutch C 2 , and the line pressure PL is supplied to the clutch C 3 , a second clutch application relay valve 55 for switching, when the first clutch application relay valve 50 is in the fail-safe mode, between a forward third speed mode in which, as well as the drive pressure PD being supplied to the clutch C 1 , the line pressure PL is supplied to the clutch C 3 , and a forward fifth speed mode in which, as well as the drive pressure PD being supplied to the clutch C 2 , the line pressure PL is supplied to the clutch C 3 , a first solenoid relay valve 60 and second solenoid relay valve 65 for outputting the modulator pressure PMOD and switching between the modes (normal mode and fail-safe mode) of the first clutch application relay valve 50 , a C 3 -B 2 application control valve 70 for switching between a mode in which the SL 3 pressure is supplied to the clutch C 3 , a mode in which the line pressure PL is supplied to the clutch C 3 , and a reverse pressure PR which is a pressure output from the R position output port 46 c is supplied to the brake B 2 , a mode in which the reverse pressure PR is supplied to the clutch C 3 and brake B 2 , and a mode in which the SL 3 pressure is supplied to the brake B 2 , a B 2 application control valve 75 for switching between a mode in which the SL 3 pressure from the C 3 -B 2 application control valve 70 is supplied to the brake B 2 , a mode in which the reverse pressure PR is supplied to the brake B 2 , and a mode in which the hydraulic pressure acting on the brake B 2 is drained, a first on/off solenoid valve S 1 for driving the second solenoid relay valve 65 and C 3 -B 2 application control valve 70 , a second on/off solenoid valve S 2 which outputs a signal pressure (an S 2 pressure) for switching the mode of the first clutch application relay valve 50 , instead of the modulator pressure PMOD, via the first solenoid relay valve 60 and second solenoid relay valve 65 , and the like. Herein, in the working example, an arrangement is such that only the linear solenoid valve SLT, among the solenoid valves SLT, SL 1 to SL 4 , Sl, and S 2 , is configured as a normally opened type solenoid valve, and the other solenoid valves SL 1 to SL 4 , S 1 , and S 2 are configured as normally closed type solenoid valves.

The first clutch application relay valve 50 , as shown in FIG. 4 , includes a sleeve 51 in which various ports are formed, a spool 52 which, by sliding inside the sleeve 51 , carries out a connection/disconnection between the ports, and a spring 53 which presses an end face of the spool 52 . A first signal pressure port 51 a through which the modulator pressure PMOD and S 2 pressure from the first solenoid relay valve 60 are input as signal pressures which press the spool end face in a direction the same as that of a biasing force of the spring 53 , a second signal pressure port 51 b through which the modulator pressure PMOD is input as a signal pressure into a space sandwiched between different diameter lands of the spool 52 , an input port 51 c through which the line pressure PL is input, an output port 51 d connected to a C 3 -B 2 connecting oil passage 54 linked to the C 3 -B 2 application control valve 70 , an input port 51 e through which the SL 3 pressure of the linear solenoid valve SL 3 is input, an input port 51 f connected to a forward fifth speed connecting oil passage 59 a linked to the second clutch application relay valve 55 , an output port 51 g connected to the clutch C 2 (a hydraulic servo), an input port 51 h through which the SL 2 pressure of the linear solenoid valve SL 2 is input, an output port 51 i connected to a forward third speed connecting oil passage 59 b linked to the second clutch application relay valve 55 , an output port 51 j connected to the clutch C 1 (a hydraulic servo), an input port 51 k through which the SL 1 pressure of the linear solenoid valve SL 1 is input, and a third signal pressure port 51 l through which an SLT pressure which is the output pressure of the linear solenoid valve SLT is input as a signal pressure which presses the spool end face in a direction opposite to that of the biasing force of the spring 53 , are formed in the sleeve 51 as the various ports.

With the first clutch application relay valve 50 , the signal pressure input into the second signal pressure port 51 b presses the spool 52 in a direction the same as that of the biasing force of the spring 53 by a differential pressure corresponding to a diameter difference (a pressurized area difference) between the lands, and the spool 52 moves in accordance with a relationship in balance between the biasing force of the spring 53 and a force which presses the spool 52 in a direction the same as that of the biasing force of the spring 53 with the signal pressure input into the first signal pressure port 51 a , a force which presses the spool 52 in a direction the same as that of the biasing force of the spring 53 with the signal pressure input into the second signal pressure port 51 b , and a force which presses the spool 52 in a direction opposite to that of the biasing force of the spring 53 with the signal pressure input into the third signal pressure port 51 l . In the force balance relationship, as the modulator pressure PMOD is constantly input into the second signal pressure port 51 b , and a signal pressure from the linear solenoid valve SLT for driving the primary regulator valve 44 is constantly input into the third signal pressure port 51 l , when the modulator pressure PMOD or S 2 pressure is not input into the first signal pressure port 51 a , the pressing force from the third signal pressure port 51 l overcomes a combined force of the biasing force of the spring 53 and the pressing force from the second signal pressure port 51 b , causing the spool 52 to move in a direction in which the spring 53 contracts (to a position shown in the left half when FIG. 4 is viewed sideways). At this time, the linear solenoid valve SL 3 side input port 51 e and C 3 -B 2 connecting oil passage 54 side output port 51 d are caused to communicate, the linear solenoid valve SL 2 side input port 51 h and clutch C 2 side output port 51 g are caused to communicate, the linear solenoid valve SL 1 side input port 51 k and clutch C 1 side output port 51 j are caused to communicate, the communication between the forward fifth speed connecting oil passage 59 a side input port 51 f and clutch C 2 side output port 51 g is blocked off, and the communication between the forward third speed connecting oil passage 59 b side input port 51 i and clutch C 1 side output port 51 j is blocked off. Meanwhile, when the modulator pressure PMOD or S 2 pressure is input into the first signal pressure port 51 a , a combined force of the biasing force of the spring 53 , the pressing force from the first signal pressure port 51 a , and the pressing force from the second signal pressure port 51 b overcomes the pressing force from the third signal pressure port 51 l , causing the spool 52 to move in a direction in which the spring 53 expands (to a position shown in the right half when FIG. 4 is viewed sideways). At this time, the communication between the linear solenoid valve SL 3 side input port 51 e and C 3 -B 2 connecting oil passage 54 side output port 51 d is blocked off, the communication between the linear solenoid valve SL 2 side input port 51 h and clutch C 2 side output port 51 g is blocked off, the communication between the linear solenoid valve SL 1 side input port 51 k and clutch C 1 side output port 51 j is blocked off, the forward fifth speed connecting oil passage 59 a side input port 51 f and clutch C 2 side output port 51 g are caused to communicate, and the forward third speed connecting oil passage 59 b side input port 51 i and clutch C 1 side output port 51 j are caused to communicate.

The second clutch application relay valve 55 , as shown in FIG. 4 , includes a sleeve 56 in which various ports are formed, a spool 57 which, by sliding inside the sleeve 56 , carries out a connecting/disconnection between the ports, and a spring 58 which presses an end face of the spool 57 . A first signal pressure port 56 a through which the SL 2 pressure of the solenoid valve SL 2 is input as a signal pressure which presses the spool end face of the spool 57 in a direction opposite to that of the biasing force of the spring 58 , an output port 56 b connected to the forward fifth speed connecting oil passage 59 a , a second signal pressure port 56 c , connected to the forward fifth speed connecting oil passage 59 a , through which the hydraulic pressure in the oil passage is input as a signal pressure into a space sandwiched between different diameter lands of the spool 57 , an output port 56 d connected to the forward third speed connecting oil passage 59 b , an input port 56 e connected to the drive pressure oil passage 47 , a drain port 56 f , an input port 56 g through which the modulator pressure PMOD is input, an output port 56 h connected to a connecting oil passage 59 c linked to the B 2 application control valve 75 , and a third signal pressure port 56 i through which the S 2 pressure of the second on/off solenoid valve S 2 is input as a signal pressure which presses the end face of the spool 57 in a direction the same as that of the biasing force of the spring 58 , are formed in the sleeve 56 as the various ports.

With the second clutch application relay valve 55 , the signal pressure input into the second signal pressure port 56 c presses the spool 57 in a direction opposite to that of the biasing force of the spring 58 by a differential pressure corresponding to a diameter difference (a pressurized area difference) between the lands, and the spool 57 moves in accordance with a relationship in balance between the biasing force of the spring 58 and a force which presses the spool 57 in a direction opposite to that of the biasing force of the spring 58 with the signal pressure input into the first signal pressure port 56 a , a force which presses the spool 57 in a direction opposite to that of the biasing force of the spring 58 with the signal pressure input into the second signal pressure port 56 c , and a force which presses the spool 57 in a direction the same as that of the biasing force of the spring 58 with the signal pressure input into the third signal pressure port 56 i . When the SL 2 pressure of the linear solenoid valve SL 2 is not input into the first signal pressure port 56 a , the spool 57 is moved by the biasing force of the spring 58 in a direction in which the spring 58 expands (to a position shown in the left half when FIG. 4 is viewed sideways). At this time, the drive pressure PD side input port 56 e and forward third speed connecting oil passage 59 b side output port 56 d are caused to communicate, and the communication between the drive pressure PD side input port 56 e and forward fifth speed connecting oil passage 59 a is blocked off. Meanwhile, when the SL 2 pressure of the linear solenoid valve SL 2 is input into the first signal pressure port 56 a , the pressing force from the first signal pressure port 56 a overcomes the biasing force of the spring 58 , causing the spool 57 to move in a direction in which the spring 58 contracts (to a position shown in the right half when FIG. 4 is viewed sideways). At this time, the communication between the drive pressure PD side input port 56 e and forward third speed connecting oil passage 59 b side output port 56 d is blocked off, and the drive pressure PD side input port 56 e and forward fifth speed connecting oil passage 59 a are caused to communicate. Once the SL 2 pressure of the linear solenoid valve SL 2 is input into the first signal pressure port 56 a , the drive pressure PD introduced into the forward fifth speed connecting oil passage 59 a via the input port 56 e and output port 56 b is input into the second signal pressure port 56 c , and the spool 57 is pressed by the drive pressure PD in a direction opposite to that of the biasing force of the spring 58 , meaning that, even though the SL 2 pressure is released after that, the position of the spool 57 is maintained as it is.

The first solenoid relay valve 60 , as shown in FIG. 4 , includes a sleeve 61 in which various ports are formed, a spool 62 which, by sliding inside the sleeve 61 , carries out a connecting/disconnection between the ports, and a spring 63 which presses an end face of the spool 62 . A first signal pressure port 61 a through which the SL 2 pressure of the linear solenoid valve SL 2 is input as a signal pressure which presses the end face of the spool 62 in a direction opposite to that of the biasing force of the spring 63 , a second signal pressure port 61 b through which the SL 1 pressure of the solenoid valve SL 1 is input as a signal pressure into a space sandwiched between different diameter lands of the spool 62 , an input port 61 c connected to a connecting oil passage 64 linked to the second solenoid relay valve 65 , an output port 61 d linked to the signal pressure port 51 a of the first clutch application relay valve 50 , an input port 61 e through which the modulator pressure PMOD is input, and a third signal pressure port 61 f through which the hydraulic pressure in the connecting oil passage 64 is input as a signal pressure which presses the end face of the spool 62 in a direction the same as that of the biasing force of the spring 63 , are formed in the sleeve 61 as the various ports.

With the first solenoid relay valve 60 , the signal pressure input into the second signal pressure port 6 lb presses the spool 62 in a direction opposite to that of the biasing force of the spring 63 with a differential pressure corresponding to a diameter difference (a pressurized area difference) between the lands of the spool 62 , and the spool 62 moves in accordance with a relationship in balance between the biasing force of the spring 63 and a force which presses the spool 62 in a direction opposite to that of the biasing force of the spring 63 with the signal pressure input into the first signal pressure port 61 a , a force which presses the spool 62 in a direction opposite to that of the biasing force of the spring 63 with the signal pressure input into the second signal pressure port 61 b , and a force which presses the spool 62 in a direction the same as that of the biasing force of the spring 63 with the signal pressure input into the third signal pressure port 61 f . When the SL 1 pressure of the linear solenoid valve SL 1 is not input into the first signal pressure port 61 a , and the SL 2 pressure of the linear solenoid valve SL 2 is not input into the second signal pressure port 61 b either, the spool 62 is moved by the biasing force of the spring 63 in a direction in which the spring 63 expands (to a position shown in the left half when FIG. 4 is viewed sideways). At this time, the communication between the modulator pressure PMOD side input port 61 e and first clutch application relay valve 50 signal pressure port 51 a side output port 61 d is blocked off, and the connecting oil passage 64 side input port 61 c and first clutch application relay valve 50 signal pressure port 51 a side output port 61 d are caused to communicate. Meanwhile, when the SL 1 pressure of the linear solenoid valve SL 1 is input into the first signal pressure port 61 a , or the SL 2 pressure of the linear solenoid valve SL 2 is input into the second signal pressure port 61 b , the pressing force of the SL 1 pressure or the pressing force of the SL 2 pressure overcomes the biasing force of the spring 63 , causing the spool 62 to move in a direction in which the spring 63 contracts (to a position shown in the right half when FIG. 4 is viewed sideways). At this time, the modulator pressure PMOD side input port 61 e and first clutch application relay valve 50 signal pressure port 51 a side output port 61 d are caused to communicate, and the communication between the connecting oil passage 64 side input port 61 c and first clutch application relay valve 50 signal pressure port 51 a side output port 61 d is blocked off.

The second solenoid relay valve 65 , as shown in FIG. 4 , includes a sleeve 66 in which various ports are formed, a spool 67 which, by sliding inside the sleeve 66 , carries out a connecting/disconnection between the ports, and a spring 68 which presses an end face of the spool 67 . A signal pressure port 66 a through which the S 1 pressure of the first on/off solenoid valve S 1 is input as a signal pressure which presses the end face of the spool 67 in a direction opposite to that of the biasing force of the spring 68 , an input port 66 b linked to the output port 61 d of the first solenoid relay valve 60 , an output port 66 c connected to a connecting oil passage 69 linked to the B 2 application control valve 75 , an input port 66 d through which the reverse pressure PR is input, an input port 66 e through which the S 2 pressure of the second on/off solenoid valve S 2 is input, an output port 66 f connected to the connecting oil passage 64 linked to the first solenoid relay valve 60 , and an input port 66 g through which the modulator pressure PMOD is input, are formed in the sleeve 66 as the various ports.

With the second solenoid relay valve 65 , when the S 1 pressure of the first on/off solenoid valve S 1 is not input into the signal pressure port 66 a , the spool 67 is moved by the biasing force of the spring 68 in a direction in which the spring 68 expands (to a position shown in the left half when FIG. 4 is viewed sideways). At this time, the first solenoid relay valve 60 output port 61 d side input port 66 b and connecting oil passage 69 side output port 66 c are caused to communicate, the second on/off solenoid valve S 2 side input port 66 e and connecting oil passage 64 side output port 66 f are caused to communicate, and the communication between the modulator pressure PMOD side input port 66 g and the output port 66 f is blocked off. Meanwhile, when the S 1 pressure of the first on/off solenoid valve S 1 is input into the signal pressure port 66 a , the pressing force of the S 1 pressure overcomes the biasing force of the spring 68 , causing the spool 67 to move in a direction in which the spring 68 contracts (to a position shown in the right half when FIG. 4 is viewed sideways). At this time, the communication between the first solenoid relay valve 60 output port 61 d side input port 66 b and connecting oil passage 69 side output port 66 c is blocked off, the communication between the second on/off solenoid valve S 2 side input port 66 e and connecting oil passage 64 side output port 66 f is blocked off, and the modulator pressure PMOD side input port 66 g and the output port 66 f are caused to communicate.

The C 3 -B 2 application control valve 70 , as shown in FIG. 4 , includes a sleeve 71 in which various ports are formed, a spool 72 which, by sliding inside the sleeve 71 , carries out a connecting/disconnection between the ports, and a spring 73 which presses an end face of the spool 72 . A signal pressure port 71 a through which the S 1 pressure of the first on/off solenoid valve S 1 is input as a signal pressure which presses the end face of the spool 72 in a direction opposite to that of the biasing force of the spring 73 , an output port 71 b connected to a first connecting oil passage 74 a linked to the B 2 application control valve 75 , an input port 71 c through which the reverse pressure PR is input, an output port 71 d connected to a second connecting oil passage 74 b linked to the B 2 application control valve 75 , an input port 71 e connected to the first clutch application relay valve 50 side C 3 -B 2 connecting oil passage 54 , an output port 71 f connected to the clutch C 3 (a hydraulic servo), an input port 71 g through which the reverse pressure PR is input, and a drain port 71 h , are formed in the sleeve 71 as the various ports.

With the C 3 -B 2 application control valve 70 , when the S 1 pressure of the first on/off solenoid valve S 1 is not input into the signal pressure port 71 a , the spool 72 is moved by the biasing force of the spring 73 in a direction in which the spring 73 expands (to a position shown in the left half when FIG. 4 is viewed sideways). At this time, the output port 71 b on the side of the first connecting oil passage 74 a linked to the B 2 application control valve 75 and the drain port 71 h are caused to communicate, the communication between the reverse pressure PR side input port 71 c and first connecting oil passage 74 a side output port 71 b is blocked off, the input port 71 c and the B 2 application control valve 75 second connecting oil passage 74 b side output port 71 d are caused to communicate, the communication between the input port 71 e on the side of the C 3 -B 2 connecting oil passage 54 linked to the first clutch application relay valve 50 and the second connecting oil passage 74 b side output port 71 d is blocked off, the input port 71 e and clutch C 3 side output port 71 f are caused to communicate, and the communication between the reverse pressure PR side input port 71 g and the output port 71 f is blocked off. Meanwhile, when the S 1 pressure of the first on/off solenoid valve S 1 is input into the signal pressure port 71 a , the pressing force of the S 1 pressure overcomes the biasing force of the spring 73 , causing the spool 72 to move in a direction in which the spring 73 contracts (to a position shown in the right half when FIG. 4 is viewed sideways). At this time, the communication between the B 2 application control valve 75 first connecting oil passage 74 a side output port 71 b and the drain port 71 h is blocked off, the reverse pressure PR side input port 71 c and first connecting oil passage 74 a side output port 71 b are caused to communicate, the communication between the input port 71 c and the B 2 application control valve 75 second connecting oil passage 74 b side output port 71 d is blocked off, the input port 71 e on the side of the C 3 -B 2 connecting oil passage 54 linked to the first clutch application relay valve 50 and the second connecting oil passage 74 b side output port 71 d are caused to communicate, the communication between the input port 71 e and the clutch C 3 side output port 71 f is blocked off, and the reverse pressure PR side input port 71 g and the output port 71 f are caused to communicate.

The B 2 application control valve 75 , as shown in FIG. 4 , includes a sleeve 76 in which various ports are formed, a spool 77 which, by sliding inside the sleeve 76 , carries out a connecting/disconnection between the ports, and a spring 78 which presses an end face of the spool 77 . A first signal pressure port 76 a through which the hydraulic pressure (modulator pressure PMOD) from the output port 56 h of the second clutch application relay valve 55 is input as a signal pressure which presses the end face of the spool 77 in a direction opposite to that of the biasing force of the spring 78 , a second signal pressure port 76 b through which the pressure output from the output port 66 c (connecting oil passage 69 ) of the second solenoid relay valve 65 is input into a space sandwiched between different diameter lands of the spool 77 as a signal pressure, an input port 76 c connected to the second connecting oil passage 74 b linked to the C 3 -B 2 application control valve 70 , an output port 76 d connected to the brake B 2 (a hydraulic servo), and an input port 76 e connected to the first connecting oil passage 74 a linked to the C 3 -B 2 application control valve 70 , are formed in the sleeve 76 as the various ports.

With the B 2 application control valve 75 , when no signal pressure is input into the first signal pressure port 76 a and second signal pressure port 76 b , the spool 77 is moved by the biasing force of the spring 78 in a direction in which the spring 78 expands (to a position shown in the left half when FIG. 4 is viewed sideways). At this time, the second connecting oil passage 74 b side input port 76 c and brake B 2 side output port 76 d are caused to communicate, and the communication between the first connecting oil passage 74 a side input port 76 e and the output port 76 d is blocked off. Meanwhile, when a signal pressure is input into either the first signal pressure port 76 a or second signal pressure port 76 b , the pressing force of the signal pressure overcomes the biasing force of the spring 78 , causing the spool 77 to move in a direction in which the spring 78 contracts (to a position shown in the right half when FIG. 4 is viewed sideways). At this time, the communication between the second connecting oil passage 74 b side input port 76 c and brake B 2 side output port 76 d is blocked off, and the first connecting oil passage 74 a side input port 76 e and the output port 76 d are caused to communicate.

With the hydraulic circuit 40 configured in this way, the neutral can be formed by turning on the second on/off solenoid valve S 2 . Also, the forward first speed can be formed by turning on the linear solenoid valve SL 1 , and when engine braking, can be formed by further turning on the first on/off solenoid valve S 1 , as well as turning on the linear solenoid valve SL 3 . Also, the forward second speed can be formed by turning on the linear solenoid valves SL 1 and SL 4 , the forward third speed can be formed by turning on the linear solenoid valves SL 1 and SL 3 , the forward fourth speed can be formed by turning on the linear solenoid valves SL 1 and SL 2 , the forward fifth speed can be formed by turning on the linear solenoid valves SL 2 and SL 3 , and the forward sixth speed can be formed by turning on the linear solenoid valves SL 2 and SL 4 .

Now, a consideration will be given of a case in which the shift lever 81 is operated and shifted to the D (drive) position. In this case, normally, the automobile is travelling at one speed among the forward first speed to sixth speed, meaning that, as shown in an engagement table of FIG. 2 , the first solenoid relay valve 60 is driven by either the SL 1 pressure from the linear solenoid valve SL 1 or the SL 2 pressure from the linear solenoid valve SL 2 , and the modulator pressure PMOD is input into the first signal pressure input port 51 a of the first clutch application relay valve 50 . For this reason, the first clutch application relay valve 50 comes into the normal mode, the linear solenoid valve SL 1 (output port) is connected to the clutch C 1 via the input port 51 k and output port 51 j of the first clutch application relay valve 50 , the linear solenoid valve SL 2 (output port) is connected to the clutch C 2 via the input port 51 h and output port 51 g , and the linear solenoid valve SL 3 is connected to the C 3 -B 2 connecting oil passage 54 via the input port 51 e and output port 51 d . When the first on/off solenoid valve S 1 is turned off, the input port 71 e connected to the C 3 -B 2 connecting oil passage 54 , and the output port 71 f connected to the clutch C 3 , of the C 3 -B 2 application control valve 70 , communicate, meaning that the linear solenoid valve SL 3 is connected to the clutch C 3 via the input port 51 e and output port 51 d of the first clutch application relay valve 50 , the C 3 -B 2 connecting oil passage 54 , and the input port 71 e and output port 71 f of the C 3 -B 2 application control valve 70 . Consequently, the corresponding solenoid valve, among the solenoid valves SL 1 to SL 4 , is driven, thereby forming one of the forward first speed to sixth speed, at which it is possible to travel. Also, when engine braking, by turning on the first on/off solenoid valve S 1 , the input port 71 e and the second connecting oil passage 74 b side output port 71 d are caused to communicate, instead of the communication between the C 3 -B 2 connecting oil passage 54 side input port 71 e and clutch C 3 side output port 71 f of the C 3 -B 2 application control valve 70 . In this condition, as the second connecting oil passage 74 b is connected to the brake B 2 via the input port 76 c and output port 76 d of the B 2 application control valve 75 , the linear solenoid valve SL 3 is connected to the brake B 2 , instead of the clutch C 3 . Consequently, it is possible to turn on the brake B 2 by supplying the SL 3 pressure to the brake B 2 from the linear solenoid valve SL 3 .

Next, a consideration will be given of a case in which all of the solenoid valves SLT, SL 1 to SL 4 , S 1 , and S 2 are deenergized in a condition in which the shift lever 81 is operated and shifted to the D position. In this case, as the linear solenoid valves SL 1 and SL 2 do not output the SL 1 pressure and SL 2 pressure respectively, the communication between the input port 61 e through which the modulator pressure PMOD is input, and the output port 61 d connected to the first signal pressure port 51 a of the first clutch application relay valve 50 , of the first solenoid relay valve 60 is blocked off, and the modulator pressure PMOD is not input into the first signal pressure port 51 a . For this reason, the first clutch application relay valve 50 comes into the fail-safe mode, the forward third speed connecting oil passage 59 b is connected to the clutch C 1 via the input port 51 i and output port 51 j of the first clutch application relay valve 50 , the forward fifth speed connecting oil passage 59 a is connected to the clutch C 2 via the input port 51 f and output port 51 g , and the line pressure oil passage 43 is connected to the C 3 -B 2 connecting oil passage 54 via the input port 51 c and output port 51 d . Also, as the first on/off solenoid valve S 1 is turned off, the input port 71 e connected to the C 3 -B 2 connecting oil passage 54 , and the output port 71 f connected to the clutch C 3 , of the C 3 -B 2 application control valve 70 are caused to communicate, meaning that the line pressure oil passage 43 is connected to the clutch C 3 via the input port 51 c and output port 51 d of the first clutch application relay valve 50 , the C 3 -B 2 connecting oil passage 54 , and the input port 71 e and output port 71 f of the C 3 -B 2 application control valve 70 . Meanwhile, with the second clutch application relay valve 55 , the drive pressure PD is supplied to the forward third speed connecting oil passage 59 b when the SL 2 pressure from the linear solenoid valve SL 2 is not input into the first signal pressure port 56 a , and the drive pressure PD is output to the forward fifth speed connecting oil passage 59 a when the SL 2 pressure from the linear solenoid valve SL 2 is input into the first signal pressure port 56 a . Consequently, when in the fail-safe mode, when travelling at one speed among the forward first speed to third speed, as well as the drive pressure PD being supplied to the clutch C 1 from the forward third speed connecting oil passage 59 b , the line pressure PL is supplied to the clutch C 3 , forming the forward third speed, and when travelling at one speed among the forward fourth speed to sixth speed, as well as the drive pressure PD being supplied to the clutch C 2 from the forward fifth speed connecting oil passage 59 a , the line pressure PL is supplied to the clutch C 3 , forming the forward fifth speed. Herein, when the drive pressure PD is supplied to the forward fifth speed connecting oil passage 59 a by the SL 2 pressure, the drive pressure PD is input into the second signal pressure port 56 c too, meaning that even though the SL 2 pressure is released after that, the condition in which the drive pressure PD is supplied to the forward fifth speed connecting oil passage 59 a is maintained. When the second on/off solenoid valve S 2 is turned on in this condition, the S 2 pressure is input into the third signal pressure port 56 i , meaning that the spool 57 moves to the left half position when FIG. 4 is viewed sideways, and the drive pressure PD is supplied to the forward third speed oil passage 59 b , instead of the forward fifth speed oil passage 59 a.

Also, when the shift lever 81 is operated from D through N to D while all of the solenoid valves SLT, SL 1 to SL 4 , S 1 , and S 2 are deenergized, forming the forward fifth speed, the manual valve 46 blocks off the communication between the input port 46 a and D position port 46 b when in the N position, meaning that the drive pressure PD decreases temporarily. At this time, in the second clutch application relay valve 55 , as no signal pressure is input into the second signal pressure port 56 c , the spool 57 moves to the left half position when FIG. 4 is viewed sideways and, as well as the communication between the input port 56 e connected to the drive pressure oil passage 47 and the output port 56 b connected to the forward fifth speed connecting oil passage 59 a and the second signal pressure port 56 c being blocked off, the input port 56 e is caused to communicate with the output port 56 d to which the forward third speed connecting oil passage 59 b is connected, instead of the output port 56 b . Consequently, as the drive pressure PD is not input into the second signal pressure port 56 c even though the drive pressure PD rises after that by the shift lever 81 being returned from the N position to the D position, the drive pressure PD is supplied to the forward third speed connecting oil passage 59 b , forming the forward third speed. In this way, even though the forward fifth speed is formed when in the fail-safe mode, it is possible to switch it to the forward third speed by carrying out the D-N-D operation.

FIG. 5 is a sectional view showing how the second clutch application relay valve 55 is incorporated in valve bodies 90 and 91 using a separation plate 92 , FIG. 6 is an illustration showing how the ports of the second clutch application relay valve 55 are connected by the separation plate 92 , and FIG. 7 is a partially enlarged view in which is enlarged one portion of the hydraulic circuit 40 when using the separation plate 92 . In the working example, an oil passage 90 a connecting the output port 56 b through which the drive pressure PD is output, and the second signal pressure port 56 c , of the second clutch application relay valve 55 , and an oil passage 90 b connecting the output port 56 h through which the modulator pressure PMOD is output and the second signal pressure port 56 c , are formed in the valve body 90 , while the ports 56 a to 56 i are formed in the valve body 91 with which the sleeve 56 of the second clutch application relay valve 55 is formed integrally, and an arrangement is such that, by interposing the plate-like separation plate 92 between the valve bodies 90 and 91 , as well as the oil passage 90 a being opened, the oil passage 90 b is closed, and the drive pressure PD is input into the second signal pressure port 56 c . In this case, as previously described, the switching from the forward fifth speed to the forward third speed is performed when the drive pressure PD lowers temporarily along with the D-N-D operation of the shift lever 81 . The second clutch application relay valve 55 is fixed to the valve body 91 by inserting a plug 96 as a spring receiver after the spool 57 and spring 58 have been inserted thereinto in an axial direction, and fitting a key 98 in from a radial direction for use in retaining the plug 96 .

FIG. 8 is a sectional view showing how the second clutch application relay valve 55 is incorporated in the valve bodies 90 and 91 using a separation plate 94 , FIG. 9 is an illustration showing how the ports of the second clutch application relay valve 55 are connected by the separation plate 94 , and FIG. 10 is a partially enlarged view in which is enlarged one portion of the hydraulic circuit 40 when using the separation plate 94 . In this example, an arrangement is such that, by using the separation plate 94 of which the shape is the same as that of, and the positions of holes brining the ports into communication with each other are different from those of, the separation plate 92 , as well as the oil passage 90 a connecting the output port 56 b through which the drive pressure PD is output, and the second signal pressure port 56 c , of the second clutch application relay valve 55 being closed, the oil passage 90 b connecting the output port 56 h through which the modulator pressure PMOD is output and the second signal pressure port 56 c is opened, and the modulator pressure PMOD, instead of the drive pressure PD, is input into the second signal pressure port 56 c . At this time, with the second clutch application relay valve 55 , as the modulator pressure PMOD is input into the second signal pressure port 56 c even when the shift lever 81 is in the N position, a condition is maintained in which the drive pressure PD is supplied to the forward fifth speed oil passage 59 a . Consequently, the forward fifth speed is maintained even at the time of the D-N-D operation. Once the engine 12 is stopped such as, for example, by turning off the ignition, the mechanical oil pump 42 also stops, and the line pressure (modulator pressure PMOD) is released, meaning that no signal pressure is input into the second signal pressure port 56 c , and the engine 12 is started after that, thereby causing the switching from the forward fifth speed to the forward third speed.

According to the hydraulic circuit device of the heretofore described working example, the oil passage 90 a connecting the output port 56 b through which the drive pressure PD is output, and the second signal pressure port 56 c , of the second clutch application relay valve 55 , and the oil passage 90 b connecting the output port 56 h through which the modulator pressure PMOD is output and the second signal pressure port 56 c , are formed in the valve body 90 , and the ports 56 a to 56 i are formed in the valve body 91 in which the second clutch application relay valve 55 is inserted, wherein an arrangement is such that, by interposing the separation plate 92 between the valve bodies 91 and 92 , it is possible to open the oil passage 90 a , as well as closing the oil passage 90 b , and an arrangement is such that, by interposing the separation plate 94 between the valve bodies 90 and 91 , it is possible to close the oil passage 90 a , as well as opening the oil passage 90 b , meaning that, simply by selecting the separation plate 92 or 94 , it is possible to accommodate both the configuration of forming the forward third speed, and the configuration of forming the forward fifth speed, at the time of the D-N-D operation without involving a change of the valve bodies 90 and 91 and second clutch application relay valve 55 .

In the working example, an arrangement is such that by the second clutch application relay valve 55 , the forward third speed is fixed when a failure occurs while travelling at a low speed from the forward first speed to the forward third speed, and the forward fifth speed is fixed when a failure occurs while travelling at a high speed from the forward fourth speed to the forward fifth speed, but a speed to be fixed, not being limited to the forward third speed and forward fifth speed, may be a combination of any speeds.

In the working example, an arrangement is such that the speed change mechanism 30 with six speeds of the forward first speed to sixth speed is incorporated but, not being limited to this, an arrangement may be such that an automatic transmission with any number of speeds such as four speeds, five speeds, or eight speeds is incorporated. Also, the speed formed when all of the solenoid valves SLT, SL 1 , SL 2 , SL 3 , SL 4 , S 1 , and S 2 are deenergized is not limited to the forward third speed or forward fifth speed either, and any speed is acceptable.

Heretofore, a description has been given, using the working example, of the embodiment of the invention but, the invention not being limited to such a working example in any way, it goes without saying that the invention can be carried out in various modes without departing from the scope thereof

The invention is applicable to the automobile industry.