Image forming apparatus capable of stably applying oil for fixing
Granted 20 Sep 2011 · 1 office action
Assignee: Ricoh Company, Ltd.
Law firm: Law firm · Log in to unlock
Attorney: Attorney · Log in to unlock
Inventors: Masami Okamoto, Keisuke Kubota, Jun Okamoto, Syoichi Kaneko +6 · Examiner: Ryan Walsh · AU 2852 · TC 2800
Life of the application
8 dated eventsAbstract
An image forming apparatus includes an oil input device and a fixing device including a fixing member, a pressing member, and an oil applier. In the oil applier, an oil application member applies oil supplied from an oil supply mechanism to one of the fixing member and the pressing member. In the oil supply mechanism, an oil supply member provided adjacent to an oil storage member supplies oil sent from the oil storage member to the oil application member. When the fixing device is reattached to the image forming apparatus after the fixing device is detached from the image forming apparatus, oil sent from the oil input device through an oil inlet overflows the oil storage member, and is supplied to one of the oil supply member and the oil application member provided adjacent to the oil storage member before an image forming operation starts.
Description
12 parts›CROSS-REFERENCE TO RELATED APPLICATION
The present application is based on and claims priority to Japanese Patent Application No. 2008-120448, filed on May 2, 2008 in the Japan Patent Office, the entire contents of which are hereby incorporated herein by reference.
›BACKGROUND OF THE INVENTION
1. Field of the Invention
Exemplary aspects of the present invention relate to an image forming apparatus, and more particularly, to an image forming apparatus including a fixing device for fixing a toner image on a recording medium.
2. Description of the Related Art
Related-art image forming apparatuses, such as copiers, facsimile machines, printers, or multifunction printers having at least one of copying, printing, scanning, and facsimile functions, typically form an image on a recording medium (e.g., a sheet) according to image data using electrophotography. Thus, for example, a charger uniformly charges a surface of an image carrier; an optical writer emits a light beam onto the charged surface of the image carrier to form an electrostatic latent image on the image carrier according to the image data; a development device supplies toner particles to the electrostatic latent image formed on the image carrier to make the electrostatic latent image visible as a toner image; the toner image is directly transferred from the image carrier onto a sheet or is indirectly transferred from the image carrier onto a sheet via an intermediate transfer member; a cleaner then cleans the surface of the image carrier after the toner image is transferred from the image carrier onto the sheet; finally, a fixing device applies heat and pressure to the sheet bearing the toner image to fix the toner image on the sheet, thus forming the image on the sheet.
In such image forming apparatuses, oil is applied to a fixing member of the fixing device, which contacts the toner image on the sheet, to separate toner particles forming the toner image from the fixing member and to maintain fixing property, or the ability of the fixing member to fix the toner image on the sheet. The way in which the oil is applied requires a detailed discussion of the structure of a typical conventional fixing device.
In order to shorten a warm-up time period of the fixing device, an endless fixing belt is often used as the fixing member. FIG. 1 is a sectional view of a fixing device 100 RA including just such an endless fixing belt.
As can be seen in FIG. 1 , the fixing device 100 RA loops an endless fixing belt 92 around a fixing roller 84 and a heating roller 83 in such a manner that the fixing roller 84 and the heating roller 83 apply a predetermined tension to the fixing belt 92 . A pressing roller 85 rotates and presses against the fixing belt 92 and the fixing roller 84 to form a fixing nip portion AR between the fixing belt 92 and the pressing roller 85 . A heater 86 is disposed inside the heating roller 83 , and heats the fixing belt 92 via the heating roller 83 . Similarly, a second, separate heater 87 is disposed inside the pressing roller 85 , and heats the pressing roller 85 . The fixing belt 92 and the pressing roller 85 apply heat and pressure to a sheet bearing a toner image at the fixing nip portion AR to fix the toner image on the sheet.
An oil application roller R 1 serves as an oil applier for applying oil to the fixing belt 92 . For example, the rotating oil application roller R 1 applies oil supplied from an oil supplier to the fixing belt 92 at a contact point 95 at which the oil application roller R 1 contacts the fixing belt 92 . The rotating fixing belt 92 moves an oiled portion of the fixing belt 92 to which oil is applied to the fixing nip portion AR to separate the sheet bearing the toner image from the fixing belt 92 . At the fixing nip portion AR, a part of the oil on the fixing belt 92 moves from the fixing belt 92 onto a surface of the pressing roller 85 to separate the sheet bearing the toner image from the pressing roller 85 . Surplus oil carried on the pressing roller 85 then flows into an oil pan 96 provided under the pressing roller 85 , and is collected by the oil pan 96 .
However, in high-speed image forming apparatuses in which a sheet is conveyed at high speed, the oil application roller R 1 may not be able to apply enough oil to the fixing belt 92 , and consequently, a sheet bearing a toner image may not separate cleanly from the fixing belt 92 .
›BRIEF SUMMARY OF THE INVENTION
This specification describes below an image forming apparatus according to an exemplary embodiment of the present invention. In one exemplary embodiment of the present invention, the image forming apparatus includes an oil input device and a fixing device. The oil input device contains oil. The fixing device receives oil sent from the oil input device, and includes a rotatable fixing member, a pressing member, and an oil applier. The pressing member contacts the fixing member. The oil applier includes an oil application member and an oil supply mechanism. The oil application member applies oil to one of the fixing member and the pressing member across a predetermined width of the fixing member and the pressing member. The oil supply mechanism supplies oil to the oil application member, and includes an oil storage member, an oil inlet, and an oil supply member. The oil storage member is provided above and adjacent to one of the oil supply member and the oil application member, and stores oil. The oil inlet puts oil sent from the oil input device into the oil storage member. The oil supply member is provided adjacent to the oil storage member to supply oil sent from the oil storage member to the oil application member. When the fixing device is reattached to the image forming apparatus after the fixing device is detached from the image forming apparatus, oil sent from the oil input device overflows the oil storage member, and is supplied to one of the oil supply member and the oil application member provided adjacent to the oil storage member before an image forming operation starts.
This specification further describes below an image forming apparatus according to an exemplary embodiment of the present invention. In one exemplary embodiment of the present invention, the image forming apparatus includes an oil input device and a fixing device. The oil input device contains oil. The fixing device receives oil sent from the oil input device, and includes a rotatable fixing member, a pressing member, and an oil applier. The pressing member contacts the fixing member. The oil applier includes oiling means and an oil supply mechanism. The oiling means applies oil to one of the fixing member and the pressing member across a predetermined width of the fixing member and the pressing member. The oil supply mechanism supplies oil to the oiling means. The oil supply mechanism includes an oil storage member and an oil inlet. The oil storage member is provided above and adjacent to the oiling means to store oil. The oil inlet puts oil sent from the oil input device into the oil storage member. When the fixing device is reattached to the image forming apparatus after the fixing device is detached from the image forming apparatus, oil sent from the oil input device overflows the oil storage member, and is supplied to the oiling means provided adjacent to the oil storage member before an image forming operation starts.
›BRIEF DESCRIPTION OF THE DRAWINGS
A more complete appreciation of the invention and the many attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
FIG. 1 is a sectional view of a related-art fixing device;
FIG. 2 is a sectional view of an image forming apparatus according to an exemplary embodiment of the present invention;
FIG. 3 is a sectional view of a fixing device included in the image forming apparatus shown in FIG. 2 ;
FIG. 4 is a sectional view of a reference oil applier;
FIG. 5 is a partially sectional view of the fixing device shown in FIG. 3 ;
FIG. 6 is a partial perspective view of an oil applier included in the fixing device shown in FIG. 5 ;
FIG. 7 is a flowchart illustrating a procedure for supplying oil from an oil supply mechanism to an oil application member in the oil applier shown in FIG. 6 ;
FIG. 8 is a partially sectional view of a fixing device according to another exemplary embodiment of the present invention;
FIG. 9 is a partially sectional view of a fixing device according to yet another exemplary embodiment of the present invention;
FIG. 10 is a sectional view of a fixing device according to yet another exemplary embodiment of the present invention;
FIG. 11 is a schematic view of an oil circulation mechanism included in the image forming apparatus shown in FIG. 2 ;
FIG. 12 is a flowchart illustrating control for supplying oil in the image forming apparatus shown in FIG. 2 ; and
FIG. 13 is a timing chart illustrating driving control for the fixing device shown in FIG. 3 and the oil circulation mechanism shown in FIG. 11 .
›DETAILED DESCRIPTION OF THE INVENTION · 1 of 8
In describing exemplary embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner.
Referring now to the drawings, wherein like reference numerals designate identical or corresponding parts throughout the several views, in particular to FIG. 2 , an image forming apparatus 200 according to an exemplary embodiment of the present invention is explained.
As illustrated in FIG. 2 , the image forming apparatus 200 includes an image forming device 200 A, a sheet supplier 200 B, a stacker 215 , and a controller 260 .
The image forming device 200 A includes optical writers 201 , chargers 202 Y, 202 M, 202 C, and 202 K, development devices 203 Y, 203 M, 203 C, and 203 K, first transfer devices 204 Y, 204 M, 204 C, and 204 K, photoconductors 205 Y, 205 M, 205 C, and 205 K, a transfer belt 210 , a roller 211 , a transfer roller 212 , a fixing device 100 , and an oil circulation mechanism 250 . The sheet supplier 200 B includes a paper tray 220 . The oil circulation mechanism 250 includes an oil tank 251 and an oil pump 252 .
The image forming apparatus 200 can be a copier, a facsimile machine, a printer, a plotter, a multifunction printer having at least one of copying, printing, scanning, plotter, and facsimile functions, or the like. According to this non-limiting exemplary embodiment of the present invention, the image forming apparatus 200 functions as a tandem type color copier for forming a color image on a recording medium at high speed by electrophotography.
The image forming device 200 A is provided at a center portion of the image forming apparatus 200 . The sheet supplier 200 B is provided under the image forming device 200 A. An image reader is provided above the image forming device 200 A.
In the image forming device 200 A, the transfer belt 210 includes a transfer surface-extending in a horizontal direction. A mechanism for forming an image in a complementary color being complementary to a separation color is provided above the transfer belt 210 . For example, the photoconductors 205 Y, 205 M, 205 C, and 205 K, serving as image carriers for carrying toner images in complementary colors (e.g., yellow, magenta, cyan, and black), are arranged along the transfer surface of the transfer belt 210 .
The photoconductors 205 Y, 205 M, 205 C, and 205 K are formed of drums which rotate in an identical direction (e.g., counterclockwise in FIG. 2 ), respectively. The optical writers 201 , the chargers 202 Y, 202 M, 202 C, and 202 K, the development devices 203 Y, 203 M, 203 C, and 203 K, the first transfer devices 204 Y, 204 M, 204 C, and 204 K, and cleaners surround the photoconductors 205 Y, 205 M, 205 C, and 205 K, respectively, to perform image forming processes while the photoconductors 205 Y, 205 M, 205 C, and 205 K rotate. The development devices 203 Y, 203 M, 203 C, and 203 K contain yellow, magenta, cyan, and black toners, respectively.
The transfer belt 210 is looped over a driving roller and a driven roller, and opposes the photoconductors 205 Y, 205 M, 205 C, and 205 K to move in a direction corresponding to the direction of rotation of the photoconductors 205 Y, 205 M, 205 C, and 205 K. The transfer roller 212 opposes the roller 211 serving as a driven roller.
In the sheet supplier 200 B, the paper tray 220 loads sheets P serving as a recording medium. A conveyance mechanism feeds the sheets P loaded on the paper tray 220 one by one toward the transfer roller 212 . For example, the conveyance mechanism separates an uppermost sheet P from other sheets P loaded on the paper tray 220 , and conveys the sheet P toward the transfer roller 212 . A conveyance path provided between the transfer roller 212 and the fixing device 100 conveys the sheet P in a horizontal direction. The controller 260 controls operations of the image forming apparatus 200 .
The following describes image forming operations performed by the image forming apparatus 200 . The charger 202 Y uniformly charges a surface of the photoconductor 205 Y. The optical writer 201 forms an electrostatic latent image on the charged surface of the photoconductor 205 Y according to image data sent by the image reader. The development device 203 Y for containing the yellow toner makes the electrostatic latent image formed on the photoconductor 205 Y visible as a yellow toner image. The first transfer device 204 Y applies a predetermined bias to the yellow toner image formed on the photoconductor 205 Y to transfer the yellow toner image onto the transfer belt 210 . Similarly, magenta, cyan, and black toner images are formed on the photoconductors 205 M, 205 C, and 205 K, respectively, and sequentially transferred onto the transfer belt 210 by an electrostatic force so that the yellow, magenta, cyan, and black toner images are superimposed on the transfer belt 210 to form a color toner image on the transfer belt 210 .
The transfer roller 212 transfers the color toner image from the transfer belt 210 onto the sheet P conveyed by the roller 211 and the transfer roller 212 . The sheet P bearing the color toner image is further conveyed to the fixing device 100 . The fixing device 100 fixes the color toner image on the sheet P. The sheet P bearing the fixed color toner image is sent to the stacker 215 via an output path.
The oil tank 251 collects oil used in the fixing device 100 to improve property for separating the sheet P from the fixing device 100 . The oil pump 252 resupplies oil contained in the oil tank 251 to the fixing device 100 . The oil tank 251 and the oil pump 252 serve as the oil circulation mechanism 250 provided for the fixing device 100 .
FIG. 3 is a sectional view of the fixing device 100 . The fixing device 100 includes a fixing cover 100 C, a fixing roller 11 , a fixing belt 12 , a pressing roller 13 , a heater 13 H, a heating roller 14 , a heat pipe 14 A, a heater 14 H, a tension roller 15 , separation nails 16 A and 16 B, a cleaning mechanism 17 , and oil appliers 21 and 22 .
›DETAILED DESCRIPTION OF THE INVENTION · 2 of 8
The fixing roller 11 , the fixing belt 12 , the pressing roller 13 , the heating roller 14 , the separation nails 16 A and 16 B, and the cleaning mechanism 17 are provided inside the fixing cover 100 C. The fixing belt 12 , serving as a fixing member, is looped or stretched over the fixing roller 11 and the heating roller 14 with a predetermined tension. The pressing roller 13 , serving as a pressing member, rotatably presses against the fixing belt 12 to form a fixing nip portion N between the fixing belt 12 and the pressing roller 13 . The fixing belt 12 and the pressing roller 13 apply heat and pressure to a sheet P bearing a toner image T at the fixing nip portion N to fix the toner image T on the sheet P. The separation nail 16 A is provided at an exit side of the fixing nip portion N in such a manner that a head of the separation nail 16 A contacts or is disposed close to the fixing belt 12 , so as to prevent a sheet P from wrapping around the fixing belt 12 . The separation nail 16 B is provided at the exit side of the fixing nip portion N in such a manner that a head of the separation nail 16 B contacts the pressing roller 13 , so as to prevent a sheet P from wrapping around the pressing roller 13 . The cleaning mechanism 17 cleans the fixing belt 12 by pressing a cleaning web against the fixing belt 12 .
The fixing belt 12 has an endless belt shape and has a double-layer structure in which an elastic layer, such as a silicon rubber layer, is formed on a base including nickel, stainless steel, and/or polyimide. The fixing roller 11 includes metal serving as a core metal and silicon rubber. In order to shorten a warm-up time period of the fixing device 100 , the fixing roller 11 may include foamed silicon rubber so that the fixing roller 11 does not absorb heat from the fixing belt 12 easily. The heating roller 14 is formed of a hollow roller including aluminum or iron. The heater 14 H, such as a halogen heater, serves as a heat source and is provided inside the heating roller 14 . Alternatively, an induction heating (IH) mechanism may serve as the heat source. A plurality of heat pipes 14 A, which is formed of hollow pipes, is provided in a thick wall of the heating roller 14 . For example, the heat pipes 14 A are embedded in the thick wall of the heating roller 14 in such a manner that the heat pipes 14 A are evenly spaced in a circumferential direction of the heating roller 14 and that a longitudinal direction of the heat pipes 14 A corresponds to a longitudinal direction (e.g., a width direction or an axial direction) of the heating roller 14 . The heat pipes 14 A improve heat transmission from the heater 14 H to a surface of the heating roller 14 , and thereby the heating roller 14 uniformly heats the fixing belt 12 quickly.
When the fixing device 100 is driven, in a state in which the tension roller 15 presses against the fixing belt 12 to apply proper tension to the fixing belt 12 , the fixing roller 11 rotates clockwise in FIG. 3 in a direction of rotation D 1 to rotate the fixing belt 12 clockwise in FIG. 3 in a direction of rotation D 2 in which the fixing belt 12 feeds a sheet P out of the fixing nip portion N. Thus, the rotating fixing belt 12 rotates the pressing roller 13 . Alternatively, instead of the fixing roller 11 , the pressing roller 13 or the heating roller 14 may drive and rotate the fixing belt 12 . In order to fix a toner image T on a sheet P, the heater 14 H provided inside the heating roller 14 generates heat to heat the fixing belt 12 until a thermistor detects that the fixing belt 12 is heated up to a predetermined temperature (e.g., a proper fixing temperature). According to this exemplary embodiment, the fixing belt 12 , that is, an endless belt, serves as a fixing member. Alternatively, a fixing roller, for example, a hollow cylindrical roller may serve as a fixing member.
The pressing roller 13 is formed of a cylindrical roller in which an elastic layer including silicon rubber is provided on a core metal including aluminum or iron. A pressure applier applies constant pressure to the pressing roller 13 to press the pressing roller 13 against the fixing belt 12 . The heater 13 H is provided inside the pressing roller 13 , and generates heat to heat the pressing roller 13 up to a predetermined temperature as needed, for example, to fix a toner image T on a sheet P.
In the fixing device 100 , a surface of the fixing belt 12 is heated up to a predetermined temperature in a state in which the fixing belt 12 and the pressing roller 13 are driven and rotated. When a sheet P bearing an unfixed toner image T passes through the fixing nip portion N, that is, when the sheet P moves leftward in FIG. 3 , the fixing belt 12 and the pressing roller 13 apply heat and pressure at the fixing nip portion N to the sheet P to melt and fix the unfixed toner image T on the sheet P.
When the sheet P bearing the fixed toner image T is discharged from the fixing nip portion N, the sheet P may adhere to or wrap around the fixing belt 12 or the pressing roller 13 . To address this, the oil appliers 21 and 22 apply oil to the fixing belt 12 and the pressing roller 13 to improve property for separating the sheet P from the fixing belt 12 and the pressing roller 13 , respectively. The applied oil may be heat-resistant fixed oil, such as silicon oil. When the head of the separation nail 16 A or 16 B contacts a leading edge of the sheet P, the separation nail 16 A or 16 B separates the sheet P from the fixing belt 12 or the pressing roller 13 , respectively. The sheet P discharged from the fixing nip portion N passes through a predetermined discharge path and is sent out of the fixing device 100 .
The oil appliers 21 and 22 apply a proper amount of oil to the fixing belt 12 and the pressing roller 13 , respectively. The separation nails 16 A and 16 B provided at the exit side of the fixing nip portion N operate as needed. Accordingly, the sheet P is discharged out of the fixing nip portion N to the exit side of the fixing nip portion N without adhering to or wrapping around the fixing belt 12 or the pressing roller 13 .
›DETAILED DESCRIPTION OF THE INVENTION · 3 of 8
Referring to FIG. 4 , the following describes a fixing device 100 R including a reference oil applier 71 for applying oil to the fixing belt 12 . FIG. 4 is a sectional view of the oil applier 71 .
The oil applier 71 includes an oil inlet 71 A, an oil receiver 71 B, a supply felt 71 D, a supply roller 21 E, a metering blade 21 F, and an application roller 23 . The oil receiver 71 B includes a through-hole 71 C.
Oil O is put into the oil receiver 71 B from an outside of the fixing device 100 R through the oil inlet 71 A. The oil receiver 71 B has a U-like shape in cross-section by sheet metal processing. For example, the oil receiver 71 B has a gutter-like shape and the through-hole 71 C is provided on a side of the oil receiver 71 B. The oil receiver 71 B is tilted so that the side of the oil receiver 71 B on which the through-hole 71 C is provided faces downward. The supply felt 71 D, serving as a felt member, contacts the side of the oil receiver 71 B to receive oil O from the through-hole 71 C. The supply roller 21 E receives oil O from the supply felt 71 D. The metering blade 21 F adjusts an amount of oil O adhered to the supply roller 21 E, that is, an amount of oil O held by the supply roller 21 E. The oil inlet 71 A, the oil receiver 71 B including the through-hole 71 C, the supply felt 71 D, the supply roller 21 E, and the metering blade 21 F serve as an oil supply mechanism for supplying oil O to the application roller 23 . The application roller 23 serves as an oil application member for applying oil O supplied from the oil supply mechanism to the fixing belt 12 .
In the oil supply mechanism, the oil receiver 71 B stores oil O put through the oil inlet 71 A. When an oil level is above the through-hole 71 C, oil O is supplied from the oil receiver 71 B to the supply felt 71 D through the through-hole 71 C. The supply felt 71 D sends the oil O from a lower position contacting and corresponding to the through-hole 71 C to an upper position contacting and corresponding to the supply roller 21 E by capillary phenomenon. The oil O is adhered from the supply felt 71 D to the supply roller 21 E at a contact portion of the supply felt 71 D contacting the supply roller 21 E. A driving force applied from an outside of the supply roller 21 E drives and rotates the supply roller 21 E clockwise in FIG. 4 . The rotating supply roller 21 E moves an adhered portion of the supply roller 21 E, to which the oil O supplied from the supply felt 71 D is adhered, toward the application roller 23 . However, before the adhered portion of the supply roller 21 E contacts the application roller 23 to supply the oil O to the application roller 23 , the metering blade 21 F adjusts an amount of the oil O adhered to the supply roller 21 E. After the oil O is supplied from the supply roller 21 E to the application roller 23 at a position at which the supply roller 21 E contacts the application roller 23 , an oiled portion of the application roller 23 to which the oil O supplied from the supply roller 21 E is adhered contacts the fixing belt 12 to apply the oil O to the fixing belt 12 .
With the above-described structure, the oil applier 71 applies the oil O to the fixing belt 12 . However, the oil O may contain fine solid impurities (e.g., dust and calcium carbonate originating from a recording medium). The impurities may accumulate in the supply felt 71 D over time. The impurities accumulated in the supply felt 71 D may prevent movement of the oil O by capillary phenomenon, and thereby a decreased amount of the oil O may be supplied to the supply roller 21 E. Accordingly, a decreased amount of the oil O may be applied to the fixing belt 12 , resulting in degraded property of the fixing belt 12 for separating a recording medium from the fixing belt 12 . Further, when a recording medium is conveyed at high linear speed (e.g., 300 mm/s or higher) or when coated paper is used as a recording medium, a sufficient amount of the oil O needs to be applied to the fixing belt 12 stably. However, capillary phenomenon of the supply felt 71 D may not supply the sufficient amount of the oil O to the fixing belt 12 , resulting in degraded property of the fixing belt 12 for separating the recording medium from the fixing belt 12 .
To address this, the fixing device 100 according to this exemplary embodiment includes an improved oil supply mechanism. FIG. 5 is a partially sectional view of the fixing device 100 . The fixing device 100 includes the fixing belt 12 and the oil applier 21 . The oil applier 21 includes the application roller 23 , an oil inlet 21 A, an oil storage 21 B, a support plate 21 C, a supply felt 21 D, the supply roller 21 E, and the metering blade 21 F. The oil storage 21 B includes a cut portion 21 B 1 .
The fixing belt 12 , serving as a fixing member, rotates in the direction of rotation D 2 . The pressing roller 13 (depicted in FIG. 3 ), serving as a pressing member, contacts the fixing belt 12 to form the fixing nip portion N (depicted in FIG. 3 ) between the fixing belt 12 and the pressing roller 13 . The oil applier 21 (e.g., an oil supplier) includes an oil application member and an oil supply mechanism. The oil application member includes the application roller 23 , and applies oil O to the fixing belt 12 or the pressing roller 13 in a predetermined width of the fixing belt 12 or the pressing roller 13 . The oil supply mechanism supplies oil O to the oil application member, and includes the oil inlet 21 A, the oil storage 21 B, the support plate 21 C, the supply felt 21 D, the supply roller 21 E, and the metering blade 21 F.
In the oil supply mechanism, the oil storage 21 B is an upwardly concave gutter, that is, a concave portion or a concave member having a gutter-like shape, and receives and stores oil O put through the oil inlet 21 A. A longitudinal direction of the oil storage 21 B is parallel to a width direction (e.g., an axial direction) of the application roller 23 serving as the oil application member. The oil storage 21 B is provided above the adjacent supply felt 21 D serving as an oil supply member. When oil O is put into the oil storage 21 B through the oil inlet 21 A, the oil O overflows the oil storage 21 B at an upper portion or an upper edge (e.g., the cut portion 21 B 1 ) of the oil storage 21 B, and flows into the adjacent supply felt 21 D.
›DETAILED DESCRIPTION OF THE INVENTION · 4 of 8
The above-described structure of the oil applier 21 for applying oil O to the fixing belt 12 is also applicable to the oil applier 22 (depicted in FIG. 3 ) for applying oil O to the pressing roller 13 .
FIG. 6 is a partial perspective view of the oil applier 21 . Namely, FIG. 6 is a perspective view of a part of the oil supply mechanism of the oil applier 21 , which are the oil storage 21 B, the support plate 21 C, and the supply felt 21 D. The oil storage 21 B further includes a gutter 21 B 2 and side plates 21 B 3 .
The oil storage 21 B is the upwardly concave gutter, that is, the concave portion or the concave member having the gutter-like shape, and includes the gutter 21 B 2 and the side plates 21 B 3 . The gutter 21 B 2 has a V-like shape in cross-section. The side plates 21 B 3 are provided at both ends of the gutter 21 B 2 in a longitudinal direction of the gutter 21 B 2 , and close a channel of the gutter 21 B 2 . As illustrated in FIG. 5 , the support plate 21 C supports the oil storage 21 B in such a manner that the oil storage 21 B is disposed above the supply roller 21 E and that the longitudinal direction of the gutter 21 B 2 (depicted in FIG. 6 ) is parallel to a width direction (e.g., an axial direction) of the supply roller 21 E, the width direction (e.g., the axial direction) of the application roller 23 , and a width direction (e.g., an axial direction) of the fixing belt 12 . As illustrated in FIG. 6 , the gutter 21 B 2 is formed of a loop-back portion of the support plate 21 C provided at one end of the support plate 21 C and a band plate of which end is fixed to the loop-back portion of the support plate 21 C. The side plates 21 B 3 are fixed to both ends of the gutter 21 B 2 in the longitudinal direction of the gutter 21 B 2 . Alternatively, the gutter 21 B 2 may be molded by sheet metal processing and the side plates 21 B 3 may be attached to the gutter 21 B 2 . Yet alternatively, the gutter 21 B 2 may be molded with the side plates 21 B 3 . Further, the oil storage 21 B may include heat-resistant metal or plastic not reacting to oil O.
As illustrated in FIG. 5 , an upper open end of the oil storage 21 B facing the adjacent supply felt 21 D serves as the cut portion 21 B 1 provided at a position lower than other ends of the oil storage 21 B (e.g., another end of the gutter 21 B 2 and upper ends of the side plates 21 B 3 depicted in FIG. 6 ). When the fixing device 100 is driven, oil O is put into the oil storage 21 B through the oil inlet 21 A at a center of a width direction (e.g., a longitudinal direction) of the oil storage 21 B until the oil O overflows the oil storage 21 B. The oil O starts flowing out of the cut portion 21 B 1 , and is supplied to the application roller 23 via the adjacent supply felt 21 D and the supply roller 21 E. Specifically, the oil O overflows the oil storage 21 B in a full width of the cut portion 21 B 1 , and thereby is supplied to the supply roller 21 E and the application roller 23 in a predetermined width (e.g., a full width) of the supply roller 21 E and the application roller 23 via the supply felt 21 D. Thereafter, the oil O is applied to the fixing belt 12 in a predetermined width (e.g., a full width) of the fixing belt 12 .
The support plate 21 C is formed in a gutter-like shape having a U-like shape in cross-section, and supports the oil storage 21 B and the supply felt 21 D. When the support plate 21 C is formed of a metal material by sheet metal processing to have proper spring property, the support plate 21 C causes the supply felt 21 D to contact the supply roller 21 E while applying constant pressure to the support roller 21 E.
The supply felt 21 D is provided adjacent to the oil storage 21 B, and supplies oil O from an upper portion or an upper edge (e.g., the cut portion 21 B 1 ) of the oil storage 21 B to the supply roller 21 E. For example, the supply felt 21 D is provided between the oil storage 21 B and the supply roller 21 E, and contacts the oil storage 21 B in a state in which a height of an upper end of the supply felt 21 D is equal to a height of an upper end of the cut portion 21 B 1 of the oil storage 21 B. Alternatively, the upper end of the supply felt 21 D may protrude upward from the upper end of the cut portion 21 B 1 of the oil storage 21 B. The supply felt 21 D may be a compressed sheet including heat-resistant fiber not reacting to oil O, such as meta-aramid fiber. Oil O permeates the fiber of the supply felt 21 D while the supply felt 21 D holds the oil O inside. Therefore, the fiber of the supply felt 21 D may have a mesh rougher than a mesh of a filter used for removing impurities. Thus, the supply felt 21 D receives oil O flowing from the cut portion 21 B 1 and the oil O flows along the supply felt 21 D. According to this exemplary embodiment, oil O falls down freely from the upper portion, that is, the cut portion 21 B 1 of the oil storage 21 B to the supply roller 21 E by gravity. The supply felt 21 D supplies oil O to the supply roller 21 E at a contact portion for contacting the supply roller 21 E.
The oil supply mechanism further includes the supply roller 21 E and the metering blade 21 F. The supply roller 21 E receives oil O from the supply felt 21 D. The metering blade 21 F adjusts an amount of oil O adhered to the supply roller 21 E (e.g., an amount of oil O held by the supply roller 21 E). A surface of the supply roller 21 E includes a material corresponding to the oil O, such as silicon rubber. The metering blade 21 F includes a material capable of regulating the amount of oil O adhering to the supply roller 21 E without damaging the surface of the supply roller 21 E, such as fluorocarbon rubber.
Referring to FIGS. 5 to 7 , the following describes a procedure for supplying oil O from the oil supply mechanism to the oil application member with the above-described structure. FIG. 7 is a flowchart illustrating the procedure for supplying oil O from the oil supply mechanism to the oil application member.
›DETAILED DESCRIPTION OF THE INVENTION · 5 of 8
In step S 11 , the fixing device 100 is driven. Accordingly, when the fixing belt 12 rotates, the supply roller 21 E starts rotating. The application roller 23 contacting the fixing belt 12 and the supply roller 21 E also starts rotating.
Simultaneously, in step S 12 , oil O is put into the oil storage 21 B through the oil inlet 21 A to store the oil O in the oil storage 21 B.
In step S 13 , oil O continues being put into the oil storage 21 B, and the oil O overflows the oil storage 21 B. Specifically, the oil O overflows in the full width of the cut portion 21 B 1 of the oil storage 21 B to supply the oil O to the supply felt 21 D in a full width of the supply felt 21 D.
In step S 14 , the oil O permeates the supply felt 21 D from the upper portion to a lower portion of the supply felt 21 D. The supply felt 21 D supplies the oil O to the supply roller 21 E in the predetermined width of the supply roller 21 E at the contact portion for contacting the supply roller 21 E.
In step S 15 , the rotating supply roller 21 E moves an oiled portion of the supply roller 21 E supplied with the oil O, and the metering blade 21 F contacting the supply roller 21 E regulates the amount of oil O adhering to the supply roller 21 E.
In step S 16 , the supply roller 21 E supplies the oil O to the application roller 23 in the predetermined width of the application roller 23 at a contact portion for contacting the application roller 23 . Thereafter, the application roller 23 applies the oil O to the fixing belt 12 in the predetermined width of the fixing belt 12 .
As described above, according to this exemplary embodiment, the processes for supplying oil O from the oil supply mechanism to the oil application member do not use capillary phenomenon of the supply felt 21 D. For example, oil O flows down from the oil storage 21 B to the supply roller 21 E by gravity, resulting in stable supply of a sufficient amount of oil O.
Oil O used in the fixing device 100 has a certain level of viscosity. Therefore, even when oil O is put into the oil storage 21 B through the oil inlet 21 A, the oil O does not spread in the width direction of the oil storage 21 B quickly. For example, oil O accumulates at a position on the oil storage 21 B corresponding to the oil inlet 21 A. Namely, a level of oil O may be highest at the position on the oil storage 21 B corresponding to the oil inlet 21 A and may become lower toward both ends in the width direction of the oil storage 21 B. Accordingly, distribution of an amount of oil O overflowing the cut portion 21 B 1 of the oil storage 21 B and flowing onto the supply roller 21 E may be uneven in the width direction of the supply roller 21 E.
To address this, a draw felt may be provided in a draw region on the oil storage 21 B other than a region in which the oil inlet 21 A is provided in the width direction of the oil storage 21 B, so that the draw felt draws oil O from the gutter 21 B 2 of the oil storage 21 B to the supply felt 21 D. Thus, oil O is also supplied from the draw region of the oil storage 21 B to the supply felt 21 D easily. In this case, capillary phenomenon supplies oil O from the draw felt to the supply felt 21 D. However, capillary phenomenon is used secondarily to adjust distribution of oil O in a width direction (e.g., a longitudinal direction) of the supply felt 21 D. Moreover, a distance between the draw felt and the supply felt 21 D is small. Thus, the draw felt can provide practical utility.
Alternatively, a plurality of oil inlets 21 A may be provided in the width direction of the oil storage 21 B, so that oil O put into the oil storage 21 B through the plurality of oil inlets 21 A has a uniform height in the width direction of the oil storage 21 B.
Yet alternatively, a height of the upper end of the cut portion 21 B 1 of the oil storage 21 B may be higher at a position corresponding to the oil inlet 21 A than a height of the upper end of the cut portion 21 B 1 at other positions. Thus, an amount of oil O overflowing the cut portion 21 B 1 can be adjusted in the width direction of the oil storage 21 B.
Referring to FIG. 8 , the following describes a fixing device 100 X according to another exemplary embodiment. FIG. 8 is a partially sectional view of the fixing device 100 X. The fixing device 100 X includes an oil applier 21 EA. In the fixing device 100 X, the oil applier 21 EA does not include the supply felt 21 D depicted in FIG. 5 . The other elements of the fixing device 100 X are common to the fixing device 100 depicted in FIG. 5 .
Since the oil applier 21 EA does not include the supply felt 21 D, the oil storage 21 B is provided adjacent to the supply roller 21 E.
The fixing belt 12 , serving as a fixing member, rotates in the direction of rotation D 2 . The pressing roller 13 (depicted in FIG. 3 ), serving as a pressing member, contacts the fixing belt 12 to form the fixing nip portion N (depicted in FIG. 3 ) between the fixing belt 12 and the pressing roller 13 . The oil applier 21 EA (e.g., an oil supplier) includes an oil application member and an oil supply mechanism. The oil application member includes the application roller 23 , and applies oil O to the fixing belt 12 or the pressing roller 13 in a predetermined width of the fixing belt 12 or the pressing roller 13 . The oil supply mechanism supplies oil O to the oil application member, and includes the oil inlet 21 A, the oil storage 21 B, the support plate 21 C, the supply roller 21 E, and the metering blade 21 F.
In the oil supply mechanism, the oil storage 21 B is the upwardly concave gutter, that is, the concave portion or the concave member having the gutter-like shape, and receives and stores oil O put through the oil inlet 21 A. The longitudinal direction of the oil storage 21 B is parallel to the width direction (e.g., the axial direction) of the application roller 23 . The oil storage 21 B is provided above the adjacent supply roller 21 E serving as an oil supply member. When oil O is put into the oil storage 21 B through the oil inlet 21 A, the oil O overflows the oil storage 21 B at the upper portion or the upper edge (e.g., the cut portion 21 B 1 ) of the oil storage 21 B, and flows onto the adjacent supply roller 21 E.
›DETAILED DESCRIPTION OF THE INVENTION · 6 of 8
The oil applier 21 EA can provide effects similar to the effects provided by the oil applier 21 depicted in FIG. 5 .
The above-described structure of the oil applier 21 EA for applying oil O to the fixing belt 12 is also applicable to the oil applier 22 (depicted in FIG. 3 ) for applying oil O to the pressing roller 13 .
Referring to FIG. 9 , the following describes a fixing device 100 Y according to yet another exemplary embodiment. FIG. 9 is a partially sectional view of the fixing device 100 Y. The fixing device 100 Y includes an oil applier 21 EB. In the fixing device 100 Y, the oil applier 21 EB includes an application felt 23 ′ instead of the application roller 23 depicted in FIG. 5 , and does not include the supply felt 21 D, the supply roller 21 E, and the metering blade 21 F depicted in FIG. 5 . The other elements of the fixing device 100 Y are common to the fixing device 100 depicted in FIG. 5 .
The oil storage 21 B is provided adjacent to the application felt 23 ′. The fixing belt 12 , serving as a fixing member, rotates in the direction of rotation D 2 . The pressing roller 13 (depicted in FIG. 3 ), serving as a pressing member, contacts the fixing belt 12 to form the fixing nip portion N (depicted in FIG. 3 ) between the fixing belt 12 and the pressing roller 13 . The oil applier 21 EB (e.g., an oil supplier) includes an oil application member and an oil supply mechanism. The oil application member includes the application felt 23 ′, and applies oil O to the fixing belt 12 or the pressing roller 13 in a predetermined width of the fixing belt 12 or the pressing roller 13 . The oil supply mechanism supplies oil O to the oil application member, and includes the oil inlet 21 A, the oil storage 21 B, and the support plate 21 C.
In the oil supply mechanism, the oil storage 21 B is the upwardly concave gutter, that is, the concave portion or the concave member having the gutter-like shape, and receives and stores oil O put through the oil inlet 21 A. The longitudinal direction of the oil storage 21 B is parallel to a width direction (e.g., a longitudinal direction) of the application felt 23 ′. The oil storage 21 B is provided above the adjacent application felt 23 ′ serving as an oil supply member and an oil application member. When oil O is put into the oil storage 21 B through the oil inlet 21 A, the oil O overflows the oil storage 21 B at the upper portion or the upper edge (e.g., the cut portion 21 B 1 ) of the oil storage 21 B, and flows into the adjacent application felt 23 ′. The application felt 23 ′ may be equivalent to the supply felt 21 D depicted in FIG. 5 .
The oil applier 21 EB can provide effects similar to the effects provided by the oil applier 21 depicted in FIG. 5 .
The above-described structure of the oil applier 21 EB for applying oil O to the fixing belt 12 is also applicable to the oil applier 22 (depicted in FIG. 3 ) for applying oil O to the pressing roller 13 .
In the fixing device 100 depicted in FIG. 3 , the fixing device 100 X depicted in FIG. 8 , and the fixing device 100 Y depicted in FIG. 9 , the fixing belt 12 , serving as a fixing member, is disposed above the pressing roller 13 serving as a pressing member. Alternatively, a fixing member having a roller shape may be provided above a pressing member having a belt shape, as illustrated in FIG. 10 .
Referring to FIG. 10 , the following describes a fixing device 100 Z according to yet another exemplary embodiment. FIG. 10 is a sectional view of the fixing device 100 Z. The fixing device 100 Z includes a fixing roller 12 A, a heater 12 H, rollers R 11 , R 14 , and R 15 , a pressing belt 13 A, a backup member 13 B, and a heater 13 H′.
The fixing roller 12 A, serving as a fixing member, is provided above the pressing belt 13 A serving as a pressing member, and rotates clockwise in FIG. 10 . The pressing belt 13 A provided under the fixing roller 12 A rotates counterclockwise in FIG. 10 , and is looped over the rollers R 11 , R 14 , and R 15 . The backup member 13 B, serving as a pressing pad, faces an inner circumferential surface of the pressing belt 13 A to cause the pressing belt 13 A to contact the fixing roller 12 A and form a fixing nip portion N′ between the fixing roller 12 A and the pressing belt 13 A. The heater 12 H is provided inside the fixing roller 12 A, and generates heat to heat the fixing roller 12 A. The heater 13 H′ is provided inside the roller R 14 , and generates heat to heat the pressing belt 13 A.
The oil applier 21 depicted in FIG. 3 applies oil to the fixing roller 12 A provided above the pressing belt 13 A. The oil applier 22 depicted in FIG. 3 applies oil to the pressing belt 13 A provided under the fixing roller 12 A.
Referring to FIG. 11 , the following describes the oil circulation mechanism 250 included in the image forming apparatus 200 depicted in FIG. 2 . FIG. 11 is a schematic view of the oil circulation mechanism 250 . The oil circulation mechanism 250 further includes a conveyance path 253 , an oil receiver 254 , a tube 255 , and a conveyance path 256 . The oil tank 251 includes an oil sensor 251 A.
The oil tank 251 contains oil to be used in the fixing device 100 . The oil pump 252 uses a piezoelectric element. The conveyance path 253 connects the oil pump 252 to the oil applier 21 of the fixing device 100 . The oil receiver 254 receives surplus oil sent from the oil applier 21 . The tube 255 conveys the oil sent from the oil receiver 254 to the oil applier 22 . The conveyance path 256 connects the oil applier 22 to the oil tank 251 . The oil tank 251 , the oil pump 252 , and the conveyance paths 253 and 256 are disposed outside the fixing device 100 . The oil receiver 254 and the tube 255 are disposed inside the fixing device 100 . The oil sensor 251 A detects an amount of oil remaining in the oil tank 251 .
In the image forming apparatus 200 , the oil circulation mechanism 250 circulates oil as described below so that the oil appliers 21 and 22 sequentially apply oil to the fixing belt 12 and the pressing roller 13 depicted in FIG. 3 , respectively.
›DETAILED DESCRIPTION OF THE INVENTION · 7 of 8
For example, when an image forming operation starts, the oil pump 252 pumps silicon oil from the oil tank 251 , which stores a total volume of about 4 liters of silicon oil, and conveys the oil to the oil applier 21 through the conveyance path 253 . In the oil applier 21 depicted in FIG. 5 , the oil is put into the oil storage 21 B through the oil inlet 21 A at a supply speed of about 3 grams per minute.
The oil receiver 254 collects surplus oil from the oil applier 21 . The surplus oil is conveyed to the oil applier 22 provided for the pressing roller 13 (depicted in FIG. 3 ) through the tube 255 . A filter filters oil used in the oil applier 22 to remove impurities, and the filtered oil is collected into the oil tank 251 through the conveyance path 256 .
In the image forming apparatus 200 depicted in FIG. 2 , a sheet may be jammed in the fixing device 100 . In this case, a user pulls the fixing device 100 out of the image forming apparatus 200 to remove a jammed sheet. Further, the user may pull the fixing device 100 out of the image forming apparatus 200 to perform maintenance. In this case, the user performs necessary processes on the fixing device 100 removed out of the image forming apparatus 200 , and then inserts the fixing device 100 into an original position in the image forming apparatus 200 . However, the oil applier 21 may become short of oil after a series of the above-described processes. The following describes reasons of the shortage of oil.
When the fixing device 100 is detached from (e.g., pulled out of) the image forming apparatus 200 , the oil pump 252 of the oil circulation mechanism 250 stops, and thereby oil is not put into the oil applier 21 of the fixing device 100 .
The fixing device 100 is pulled out as a unit. For example, the fixing device 100 slides on a rail provided in the image forming apparatus 200 . When the fixing device 100 is completely pulled out and is disposed outside the image forming apparatus 200 , the fixing device 100 is cantilevered and supported by the rail. Since the fixing device 100 has a weight of several tens of kilograms, a front end of the fixing device 100 , which is farthest from the image forming apparatus 200 , is lowered with respect to a rear end of the fixing device 100 , which is opposite the front end and nearest the image forming apparatus 200 . In other words, the fixing device 100 is tilted. Even when the fixing device 100 is pulled out in methods other than the method in which the fixing device 100 slides on the rail as described above, the fixing device 100 may be tilted.
Accordingly, the oil storage 21 B depicted in FIG. 5 provided inside the fixing device 100 is tilted in the longitudinal direction of the oil storage 21 B, and thereby oil stored in the oil storage 21 B overflows the oil storage 21 B. The oil receiver 254 receives the overflown oil.
After a predetermined process is performed, the fixing device 100 is reattached to the original position inside the image forming apparatus 200 , and returns to an original horizontal state. Accordingly, the oil storage 21 B returns to an original horizontal state. However, since a part of oil has overflown the oil storage 21 B when the fixing device 100 was detached from the image forming apparatus 200 , an oil level, which has been near the cut portion 21 B 1 (depicted in FIG. 5 ) of the oil storage 21 B before the fixing device 100 was pulled out, lowers substantially from the cut portion 21 B 1 of the oil storage 21 B after the fixing device 100 is reattached to the image forming apparatus 200 .
Consequently, when an image forming operation starts after the fixing device 100 is reattached to the image forming apparatus 200 , oil is not supplied from the oil storage 21 B to the adjacent oil supply member (e.g., the supply felt 21 D depicted in FIG. 5 and the supply roller 21 E depicted in FIG. 8 ) or the oil application member (e.g., the application roller 23 depicted in FIGS. 5 and 8 and the application felt 23 ′ depicted in FIG. 9 ) quickly. Namely, the oil applier 21 does not apply oil to the fixing belt 12 . As a result, the fixing belt 12 and/or the pressing roller 13 depicted in FIG. 3 become short of oil, and thereby a sheet P is adhered to or wraps around the fixing belt 12 and/or the pressing roller 13 , resulting in sheet jam and formation of a faulty image, such as a solid image with streaks. The following describes improved driving control to address this problem, which is performed before an image formation when the fixing device 100 is reattached to the image forming apparatus 200 .
For example, when the fixing device 100 depicted in FIG. 2 is reattached to the image forming apparatus 200 depicted in FIG. 2 after the fixing device 100 is detached from the image forming apparatus 200 , an oil input device (e.g., the oil tank 251 , the oil pump 252 , and the conveyance path 253 depicted in FIG. 11 ) puts oil into the oil storage 21 B of the fixing device 100 , and then the image forming apparatus 200 performs an image forming operation.
FIG. 12 is a flowchart illustrating control for supplying oil in the image forming apparatus 200 . FIG. 13 is a timing chart illustrating driving control for the fixing device 100 and the oil circulation mechanism 250 depicted in FIG. 11 . Referring to FIGS. 11 to 13 , the following describes processes of control for supplying oil.
In step S 21 , the fixing device 100 depicted in FIG. 2 is reattached to the image forming apparatus 200 depicted in FIG. 2 after the fixing device 100 is detached from the image forming apparatus 200 . At this moment, the pressing roller 13 depicted in FIG. 3 separates from the fixing belt 12 depicted in FIG. 3 , and thereby does not apply pressure to the fixing belt 12 .
In step S 22 , the controller 260 depicted in FIG. 2 starts rotating a driving motor for driving the fixing roller 11 depicted in FIG. 3 to rotate the fixing belt 12 , as illustrated in FIG. 13 . Simultaneously, the controller 260 starts rotating a driving motor for driving the supply roller 21 E depicted in FIG. 5 , as illustrated in FIG. 13 , to rotate the supply roller 21 E and the application roller 23 depicted in FIG. 5 . Further, the controller 260 turns on the heater 14 H disposed inside the heating roller 14 depicted in FIG. 3 to generate heat so as to heat the fixing belt 12 .
›DETAILED DESCRIPTION OF THE INVENTION · 8 of 8
In step S 23 , the controller 260 drives the oil pump 252 (depicted in FIG. 11 ) as illustrated in FIG. 13 so that oil is supplied from the oil tank 251 depicted in FIG. 11 to the oil storage 21 B depicted in FIG. 5 of the fixing device 100 through the conveyance path 253 depicted in FIG. 11 . Simultaneously, an oil supply counter starts counting a count value T as illustrated in FIG. 13 . The count value T indicates an oil supply time.
Steps S 22 and S 23 start simultaneously at point A shown in FIG. 13 . Thereafter, when rotation of the fixing belt 12 and the supply roller 21 E is stabilized, the pressing roller 13 contacts and presses against the fixing belt 12 to form the fixing nip portion N depicted in FIG. 3 at point B shown in FIG. 13 .
In step S 24 , a thermometer measures a surface temperature (e.g., a fixing temperature) of the fixing belt 12 , and the controller 260 judges whether or not the surface temperature of the fixing belt 12 reaches a predetermined temperature (e.g., a reload temperature corresponding to a warm-up temperature) or higher. When the surface temperature of the fixing belt 12 is lower than the predetermined temperature (e.g., when NO is selected in step S 24 ), steps S 23 and S 24 continue. Namely, oil is supplied to the oil storage 21 B at least until the surface temperature of the fixing belt 12 , serving as a fixing member, reaches the predetermined temperature.
In step S 25 , when the surface temperature of the fixing belt 12 reaches the predetermined temperature or higher (e.g., when YES is selected in step S 24 ) at point C shown in FIG. 13 , the controller 260 judges whether or not the count value T counted by the oil supply counter reaches a reference value or greater, to secure a certain amount of oil supplied to the oil storage 21 B. The reference value indicates the amount of oil supplied to the oil storage 21 B and is adjustable. For example, the reference value may be adjusted according to type of a sheet P (e.g., plain paper and coated paper) previously used. When the previously used sheet P is coated paper, a greater value may be used as the reference value compared to a value used for plain paper. When the count value T counted by the oil supply counter is lower than the reference value (e.g., when NO is selected in step S 25 ), steps S 23 to S 25 continue. Namely, oil is supplied to the oil storage 21 B until the amount of oil supplied to the oil storage 21 B reaches a predetermined amount.
In step S 26 , when the count value T counted by the oil supply counter reaches the reference value or greater (e.g., when YES is selected in step S 25 ) at point D shown in FIG. 13 , the controller 260 stops driving the oil pump 252 . Accordingly, oil supply to the oil storage 21 B temporarily stops until an image forming operation starts.
In step S 27 , the controller 260 resets the count value T counted by the oil supply counter.
In step S 28 , the image forming apparatus 200 becomes ready to start an image forming operation (e.g., to print an image). Namely, an oil level in the oil storage 21 B reaches the cut portion 21 B 1 depicted in FIG. 5 . Therefore, even immediately after an image forming operation starts, a sufficient amount of oil can be applied to the fixing belt 12 or the pressing roller 13 . Thereafter, the image forming apparatus 200 is on standby for an image forming job.
According to the above-described exemplary embodiments, the oil circulation mechanism 250 circulates oil to the oil applier 21 provided near the fixing belt 12 serving as a fixing member and the oil applier 22 provided near the pressing roller 13 serving as a pressing member. Alternatively, the above-described exemplary embodiments may be applied to an oil circulation mechanism for circulating oil only to the oil applier 21 provided near the fixing belt 12 , for example.
According to the above-described exemplary embodiments, even when a fixing device (e.g., the fixing device 100 depicted in FIG. 5 , the fixing device 100 X depicted in FIG. 8 , the fixing device 100 Y depicted in FIG. 9 , or the fixing device 100 Z depicted in FIG. 10 ) is temporarily detached from an image forming apparatus (e.g., the image forming apparatus 200 depicted in FIG. 2 ) to remove a jammed sheet, for example, and then the fixing device is reattached to the image forming apparatus, oil overflows and falls down freely from an upper portion (e.g., the cut portion 21 B 1 depicted in FIGS. 5 , 8 , and 9 ) of an oil storage member (e.g., the oil storage 21 B depicted in FIGS. 5 , 8 , and 9 ) to an adjacent oil supply member (e.g., the supply felt 21 D depicted in FIG. 5 , the supply roller 21 E depicted in FIG. 8 , or the application felt 23 ′ depicted in FIG. 9 ) disposed under the oil storage member, and then to an oil application member (e.g., the application roller 23 depicted in FIGS. 5 and 8 or the application felt 23 ′ depicted in FIG. 9 ), when an image forming operation starts. Thus, a sufficient amount of oil can be applied to a fixing member (e.g., the fixing belt 12 depicted in FIGS. 5 , 8 , and 9 or the fixing roller 12 A depicted in FIG. 10 ) and/or a pressing member (e.g., the pressing roller 13 depicted in FIG. 3 or the pressing belt 13 A depicted in FIG. 10 ) stably, maintaining proper property for separating a recording medium from the fixing member and/or the pressing member.
According to the above-described exemplary embodiments, the image forming apparatus including the fixing device can provide improved fixing and separation functions, and therefore can handle various types of paper, such as thin paper and thick paper, and various types of image formation, such as a narrower top margin on a sheet.
The present invention has been described above with reference to specific exemplary embodiments. Note that the present invention is not limited to the details of the embodiments described above, but various modifications and enhancements are possible without departing from the spirit and scope of the invention. It is therefore to be understood that the present invention may be practiced otherwise than as specifically described herein. For example, elements and/or features of different illustrative exemplary embodiments may be combined with each other and/or substituted for each other within the scope of the present invention.
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