Multi-speed transmission

This application claims the benefit of U.S. Provisional Application No. 60/914,883 filed on Apr. 30, 2007. The disclosure of the above application is incorporated herein by reference.

The invention relates generally to a multiple speed transmission having a plurality of planetary gear sets and a plurality of torque transmitting devices and more particularly to a transmission having eight or more speeds, four planetary gear sets and a plurality of torque transmitting devices.

The statements in this section merely provide background information related to the present disclosure and may or may not constitute prior art.

A typical multiple speed transmission uses a combination of friction clutches, planetary gear arrangements and fixed interconnections to achieve a plurality of gear ratios. The number and physical arrangement of the planetary gear sets, generally, are dictated by packaging, cost and desired speed ratios.

While current transmissions achieve their intended purpose, the need for new and improved transmission configurations which exhibit improved performance, especially from the standpoints of efficiency, responsiveness and smoothness and improved packaging, primarily reduced size and weight, is essentially constant. Accordingly, there is a need for an improved, cost-effective, compact multiple speed transmission.

A transmission is provided having an input member, an output member, four planetary gear sets, a plurality of coupling members and a plurality of torque transmitting devices. Each of the planetary gear sets includes first, second and third members. The torque transmitting devices are for example clutches and brakes.

An embodiment of the transmission includes an input member, an output member, first, second, third and fourth planetary gear sets each having first, second and third members, wherein the input member is continuously interconnected with the first member of the fourth planetary gear set and the output member is continuously interconnected with the second member of the third planetary gear set, wherein a first interconnecting member continuously interconnecting the third member of the fourth planetary gear set with the second member of the second planetary gear set, a second interconnecting member continuously interconnecting the first member of the third planetary gear set with the first member of the second planetary gear set, a third interconnecting member continuously interconnecting the first member of the second planetary gear set with the third member of the first planetary gear set, a fourth interconnecting member continuously interconnecting the third member of the third planetary gear set with the second member of the second planetary gear set and a fifth interconnecting member continuously interconnecting the first member of the first planetary gear set with the stationary element. Five torque transmitting mechanisms are selectively engageable to interconnect one of the first, second, and third members with another of the first, second, third members, and the stationary element. The torque transmitting mechanisms are selectively engageable in combinations of at least two to establish at least eight forward speed ratios and at least one reverse speed ratio between the input member and the output member.

In one aspect of the present invention, a first of the five torque transmitting mechanisms is selectively engageable to interconnect the second member of the fourth planetary gear set with the stationary element.

In another aspect of the present invention, a second of the five torque transmitting mechanisms is selectively engageable to interconnect the second member of the fourth planetary gear set with the second member of the first planetary gear set.

In yet another aspect of the present invention, a third of the five torque transmitting mechanisms is selectively engageable to interconnect the second member of the fourth planetary gear set with the third member of the second planetary gear set.

In yet another aspect of the present invention, a fourth of the five torque transmitting mechanisms is selectively engageable to interconnect at least one of the first member of the fourth planetary gear set and the input member with the third member of the second planetary gear set.

In yet another aspect of the present invention, a fifth of the five torque transmitting mechanisms is selectively engageable to interconnect at least one of the second member of the third planetary gear set and the output member with the second member of the first planetary gear set.

In yet another aspect of the present invention, the first members are sun gears, the second members are carrier members, and the third members are ring gears.

In yet another aspect of the present invention, one of the torque transmitting mechanisms is a brake and four of the torque transmitting mechanisms are clutches.

In yet another aspect of the present invention, the stationary element is a transmission housing.

Another embodiment of the transmission of the present invention includes an input member, an output member, first, second, third and fourth planetary gear sets each having first, second and third members, wherein the input member is continuously interconnected with the first member of the fourth planetary gear set and the output member is continuously interconnected with the second member of the third planetary gear set, a first interconnecting member continuously interconnecting the third member of the fourth planetary gear set with the second member of the second planetary gear set, a second interconnecting member continuously interconnecting the first member of the third planetary gear set with the first member of the second planetary gear set, a third interconnecting member continuously interconnecting the first member of the second planetary gear set with the third member of the first planetary gear set, a fourth interconnecting member continuously interconnecting the third member of the third planetary gear set with the second member of the second planetary gear set and a fifth interconnecting member continuously interconnecting the first member of the first planetary gear set with the a stationary element. A first torque transmitting mechanism is selectively engageable to interconnect the second member of the fourth planetary gear set with the stationary element. A second torque transmitting mechanism is selectively engageable to interconnect the second member of the fourth planetary gear set with the second member of the first planetary gear set. A third torque transmitting mechanism is selectively engageable to interconnect the second member of the fourth planetary gear set with the third member of the second planetary gear set. A fourth torque transmitting mechanism is selectively engageable to interconnect at least one of the first member of the fourth planetary gear set and the input member with the third member of the second planetary gear set. A fifth torque transmitting mechanism is selectively engageable to interconnect at least one of the second member of the third planetary gear set and the output member with the second member of the first planetary gear set. The torque transmitting mechanisms are selectively engageable in combinations of at least two to establish at least eight forward speed ratios and at least one reverse speed ratio between the input member and the output member.

In another aspect of the present invention, the first members are sun gears, the second members are carrier members, and the third members are ring gears.

In yet another aspect of the present invention, the stationary element is a transmission housing.

Another embodiment of the transmission of the present invention includes an input member, an output member, a first, second, third and fourth planetary gear sets each having a sun gear, a carrier member, and a ring gear, wherein the input member is continuously interconnected with the sun gear of the fourth planetary gear set and the output member is continuously interconnected with the carrier member of the third planetary gear set, wherein a first interconnecting member continuously interconnecting the ring gear of the fourth planetary gear set with the carrier member of the second planetary gear set, a second interconnecting member continuously interconnecting the sun gear of the third planetary gear set with the sun gear of the second planetary gear set, a third interconnecting member continuously interconnecting the sun gear of the second planetary gear set with the ring gear of the first planetary gear set, a fourth interconnecting member continuously interconnecting the ring gear of the third planetary gear set with the carrier member of the second planetary gear set and a fifth interconnecting member continuously interconnecting the sun gear of the first planetary gear set with the a stationary element. A first torque transmitting mechanism is selectively engageable to interconnect the carrier member of the fourth planetary gear set with the stationary element. A second torque transmitting mechanism is selectively engageable to interconnect the carrier member of the fourth planetary gear set with the carrier member of the first planetary gear set. A third torque transmitting mechanism is selectively engageable to interconnect the carrier member of the fourth planetary gear set with the ring gear of the second planetary gear set. A fourth torque transmitting mechanism is selectively engageable to interconnect at least one of the sun gear of the fourth planetary gear set and the input member with the ring gear of the second planetary gear set. A fifth torque transmitting mechanism is selectively engageable to interconnect at least one of the carrier member of the third planetary gear set and the output member with the carrier member of the first planetary gear set. The torque transmitting mechanisms are selectively engageable in combinations of at least two to establish at least eight forward speed ratios and at least one reverse speed ratio between the input member and the output member.

In another aspect of the present invention the stationary element is a transmission housing.

Further objects, aspects and advantages of the present invention will become apparent by reference to the following description and appended drawings wherein like reference numbers refer to the same component, element or feature.

The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.

FIG. 1 is a lever diagram of an embodiment of an eight speed transmission according to the present invention;

FIG. 2 is a diagrammatic view of an embodiment of an eight speed transmission according to the present invention; and

FIG. 3 is a truth table presenting the state of engagement of the various torque transmitting clutches and a brake in each of the available forward and reverse speeds or gear ratios of the automatic transmission illustrated in FIGS. 1 and 2 .

The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses.

At the outset, it should be appreciated that the embodiments of the transmission of the present invention have an arrangement of permanent mechanical connections between the elements of the four planetary gear sets in common. These mechanical connections generically link or relate the transmission embodiments. More specifically, a first component or element of a first planetary gear set is permanently coupled to a ground or a transmission housing. A second component or element of the first planetary gear set is permanently coupled to a second component or element of a second planetary gear set. The second component or element of the second planetary gear set is permanently coupled to a second component or element of the third planetary gear set. A third component or element of the second planetary gear set is permanently coupled to a third component or element of the third planetary gear set. Finally, the third component or element of the third planetary gear set is permanently coupled to a third component or element of a fourth planetary gear set.

Referring now to FIG. 1 , an embodiment of an eight speed transmission 10 is illustrated in a lever diagram format. A lever diagram is a schematic representation of the components of a mechanical device such as an automatic transmission. Each individual lever represents a planetary gear set wherein the three basic mechanical components of the planetary gear are each represented by a node. Therefore, a single lever contains three nodes: one for the sun gear, one for the planet gear carrier, and one for the ring gear. The relative length between the nodes of each lever can be used to represent the ring-to-sun ratio of each respective gear set. These lever ratios, in turn, are used to vary the gear ratios of the transmission in order to achieve an appropriate ratios and ratio progression. Mechanical couplings or interconnections between the nodes of the various planetary gear sets are illustrated by thin, horizontal lines and torque transmitting devices such as clutches and brakes are presented as interleaved fingers. If the device is a brake, one set of the fingers is grounded. Further explanation of the format, purpose and use of lever diagrams can be found in SAE Paper 810102, “The Lever Analogy: A New Tool in Transmission Analysis” by Benford and Leising which is hereby fully incorporated by reference.

The transmission 10 includes an input shaft or member 12 , a first planetary gear set 14 having three nodes: a first node 14 A, a second node 14 B and a third node 14 C, a second planetary gear set 16 having three nodes: a first node 16 A, a second node 16 B and a third node 16 C, a third planetary gear set 18 having three nodes: a first node 18 A, a second node 18 B and a third node 18 C, a fourth planetary gear set 20 having three nodes: a first node 20 A, a second node 20 B and a third node 20 C and an output shaft or member 22 .

The first node 14 A of the first planetary gear set 14 is coupled to ground or a transmission housing 50 . The third node 14 C of the first planetary gear set 14 is coupled to the third node 16 C of the second planetary gear set 16 . The second node 16 B of the second planetary gear set 16 is coupled to first node 18 A of the third planetary gear set 18 . The third node 16 C of the second planetary gear set 16 is coupled to third node 18 C of the third planetary gear set 18 . The first node 18 A of the third planetary gear set 18 is coupled to the first node 20 A of the fourth planetary gear set 20 . The third node 20 C of the fourth planetary gear set 20 is coupled to the input shaft or member 12 . The second node 18 B of the third planetary gear set 18 is coupled to the output shaft or member 22 .

A first clutch 26 selectively connects the first node 16 A of the second planetary gear set 16 to the third node 20 C of the fourth planetary gear set 20 . A second clutch 28 selectively connects the first node 16 A of the second planetary gear set 16 to the second node 20 B of the fourth planetary gear set 20 . A third clutch 30 selectively connects the second node 20 B of the fourth planetary gear set 20 to the second node 14 B of the first planetary gear set 14 . A fourth clutch 32 selectively connects the second node 14 B of the first planetary gear set 14 to the second node 18 B of the third planetary gear set 18 and to the output shaft 22 . A brake 34 selectively connects the second node 20 B of the fourth planetary gear set 20 to the ground or transmission housing 50 .

Referring now to FIG. 2 , a stick diagram presents a schematic layout of the embodiment of the eight speed transmission 10 according to the present invention. In FIG. 2 , the numbering from the lever diagram of FIG. 1 is carried over. The clutches, brake and couplings are correspondingly presented whereas the nodes of the planetary gear sets now appear as components of planetary gear sets such as sun gears, ring gears, planet gears and planet gear carriers.

For example, planetary gear set 14 includes sun gear member 14 A, planet gear carrier member 14 B and ring gear member 14 C. Sun gear member 14 A is connected to a first interconnecting shaft or member 46 . First interconnecting shaft or member 46 is connected to the ground or transmission housing 50 to restrict rotation of first interconnecting shaft or member 46 and sun gear member 14 A. The planet gear carrier member 14 B rotatably supports a set of planet gears 14 D (only one shown) and is connected for common rotation with a second interconnecting shaft or member 48 and a third interconnecting shaft or member 52 . Ring gear member 14 C is connected for common rotation with a fourth interconnecting shaft or member 54 . Planet gears 14 D are each configured to intermesh with both sun gear member 14 A and ring gear member 14 C.

The input shaft or member 12 is continuously connected to an engine (not shown) or to a turbine of a torque converter (not shown). The output shaft or member 22 is continuously connected with the final drive unit or transfer case (not shown).

Planetary gear set 16 includes sun gear member 16 C, planet carrier member 16 B that rotatably supports a set of planet gears 16 D and ring gear member 16 A. Sun gear member 16 C is connected for common rotation with fourth interconnecting shaft or member 54 and a fifth interconnecting shaft or member 56 . Planet carrier member 16 B is connected for common rotation with a sixth interconnecting shaft or member 58 and a seventh interconnecting shaft or member 60 . Ring gear member 16 A is connected for common rotation with an eighth interconnecting shaft or member 62 . Planet gears 16 D are each configured to intermesh with both sun gear member 16 C and ring gear member 16 A.

Planetary gear set 18 includes sun gear member 18 C, ring gear member 18 A and planet carrier member 18 B that rotatably supports a set of planet gears 18 D. Sun gear member 18 C is connected for common rotation with fifth interconnecting shaft or member 56 . Ring gear member 18 A is connected for common rotation with seventh interconnecting shaft or member 60 . Planet carrier member 18 B is connected for common rotation with output shaft or member 22 . Planet gears 18 D are each configured to intermesh with both sun gear member 18 C and ring gear member 18 A.

Planetary gear set 20 includes sun gear member 20 C, ring gear member 20 A and planet carrier member 20 B that rotatably supports a first set of planet gears 20 D (only one shown) and a second set of planet gears 20 E (only one shown). Sun gear member 20 C is connected for common rotation with input shaft or member 12 . Ring gear member 20 A is connected for common rotation with sixth interconnecting shaft or member 58 . Planet carrier member 20 B is connected for common rotation with a ninth interconnecting shaft or member 64 and a tenth interconnecting shaft or member 66 . First set of planet gears 20 D are configured to intermesh with both sun gear member 20 C and second set of planet gears 20 E. Second set of planet gears 20 E are configured to intermesh with ring gear member 20 A and first set of planet gears 20 D

The torque-transmitting mechanisms or clutches 26 , 28 , 30 , 32 and brake 34 allow for selective interconnection of the shafts or interconnecting members, members of the planetary gear sets and the housing. For example, first clutch 26 is selectively engageable to connect input shaft or member 12 and sun gear member 20 C to eighth interconnecting shaft or member 62 . Second clutch 28 is selectively engageable to connect ninth interconnecting shaft or member 64 to eighth interconnecting shaft or member 62 . Third clutch 30 is selectively engageable to connect second interconnecting shaft or member 48 to tenth interconnecting shaft or member 66 . Fourth clutch 32 is selectively engageable to connect output shaft or member 22 to third interconnecting shaft or member 52 . Brake 34 is selectively engageable to connect tenth interconnecting shaft or member 66 to transmission housing 50 to restrict rotation of tenth interconnecting shaft or member 66 and planet carrier member 20 B relative to transmission housing 50 .

Referring now to FIGS. 2 and 3 , the operation of the embodiment of the eight speed transmission 10 will be described. It will be appreciated that the transmission 10 is capable of transmitting torque from the input shaft or member 12 to the output shaft or member 22 in at least eight forward speeds or torque ratios and at least one reverse speed or torque ratio. Each forward and reverse speed or torque ratio is attained by engagement of one or more of the torque-transmitting mechanisms (i.e. first clutch 26 , second clutch 28 , third clutch 30 , fourth clutch 32 and brake 34 ), as will be explained below. FIG. 3 is a truth table presenting the various combinations of torque-transmitting mechanisms that are activated or engaged to achieve the various gear states. Actual numerical gear ratios of the various gear states are also presented although it should be appreciated that these numerical values are exemplary only and that they may be adjusted over significant ranges to accommodate various applications and operational criteria of the transmission 10 . An example of the gear ratios that may be obtained using the embodiments of the present invention are also shown in FIG. 3 . Of course, other gear ratios are achievable depending on the gear diameter, gear teeth count and gear configuration selected.

To establish reverse gear, first clutch 26 and brake 34 are engaged or activated. First clutch 26 connects input shaft or member 12 and sun gear member 20 C to eighth interconnecting shaft or member 62 . Brake 34 connects tenth interconnecting shaft or member 66 to transmission housing 50 to restrict rotation of tenth interconnecting shaft or member 66 and planet carrier member 20 B relative to transmission housing 50 . Likewise, the eight forward ratios are achieved through different combinations of clutch and brake engagement, as shown in FIG. 3 .

It will be appreciated that the foregoing explanation of operation and gear states of the eight speed transmission 10 assumes, first of all, that all clutches and brake not specifically referenced in a given gear state are inactive or disengaged and, second of all, that during gear shifts, i.e., changes of gear state, between at least adjacent gear states, a clutch or brake engaged or activated in both gear states will remain engaged or activated.

The description of the invention is merely exemplary in nature and variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention.