USPatent applicationPatented

Organic electroluminescent display device and method of fabricating the same

Granted 18 Sep 2012 · 4 office actions

Current assignee: LG Display · originally LG Electronics

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Inventors: Dong-Su Shin, Jae-Young Oh · Examiner: Karabi Guharay · AU 2889 · TC 2800

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Abstract

An organic electroluminescent display device includes: a substrate; a gate line, a data line and a power line on the substrate; a switching element connected to the gate line and the data line; a driving element connected to the switching element, the driving element including a driving drain electrode; a first passivation layer on the switching element and the driving element, the first passivation layer having a first contact hole exposing the driving drain electrode; a first shield pattern under the first contact hole, the first shield pattern including a same material and a same layer as the gate line; a first electrode on the first passivation layer, the first electrode connected to the driving drain electrode through the first contact hole; an organic electroluminescent layer on the first electrode; and a second electrode on the organic electroluminescent layer.

Description

10 parts
›The present application claims the benefit of Korean…

The present application claims the benefit of Korean Patent Application No. 10-2007-0029092 filed in Korea on Mar. 26, 2007, which is hereby incorporated by reference in its entirety.

›BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to an organic electroluminescent display (ELD) device, and more particularly, to an array substrate for an organic electroluminescent display device and a method of fabricating the same.

2. Discussion of the Related Art

An organic electroluminescent display (ELD) device, which is a type of flat panel display, is a self-emission type display. In general, the organic ELD device emits light by injecting electrons from a cathode and holes from an anode into an emission layer, combining the electrons with the holes, generating an exciton, and transitioning the exciton from an excited state to a ground state. Accordingly, the organic ELD device does not require an additional light source and has a light weight, thin profile, and compact size.

There are two types of organic ELD devices: passive matrix type and active matrix type. While both the passive matrix organic ELD device and the active matrix organic ELD device have simple structures and are formed by a simple fabricating process, the passive matrix organic ELD device requires a relatively high amount of power to operate. In addition, the display size of a passive matrix organic ELD device is limited by its structure. Furthermore, as the number of conductive lines increases, the aperture ratio of a passive matrix organic ELD device decreases. In contrast, active matrix organic ELD devices are highly efficient and can produce a high-quality image for a large display with a relatively low power.

FIG. 1 is a cross-sectional view of a bottom emission type organic electroluminescent display device according to the related art. In FIG. 1 , an organic ELD device 1 includes first and second substrates 10 and 5 attached to each other by a sealant 15 with a space therebetween. An array element layer 14 including a thin film transistor (TFT) T is formed on the first substrate 10 . In addition, a first electrode 70 , an organic electroluminescent (EL) layer 85 and a second electrode 90 are sequentially formed on the array element layer 14 . The first electrode 70 is formed in each pixel region P, and the organic EL layer 85 separately displays red, green, and blue colors in each pixel region P. The organic EL layer 85 for different colors may be formed of different materials corresponding to the colors.

The organic ELD device 1 is encapsulated by attaching the first substrate 10 and the second substrate 5 with the sealant 15 . The second substrate 5 includes a moisture absorbent material 9 to eliminate moisture and oxygen that may penetrate into the organic EL layer 85 . After etching a portion of the second substrate 5 , the etched portion is filled with the absorbent material 9 and the filled absorbent material 9 is fixed with a tape 7 . Since the first electrode 70 is formed of a transparent conductive material, light from the organic EL layer 85 is emitted at a bottom of the organic ELD device 1 through the first electrode 70 .

FIG. 2 is a plane view an array substrate for an organic electroluminescent display device according to the related art. In FIG. 2 , a gate line 20 , a data line 30 and a power line 31 are formed on a substrate 10 . The gate line 20 crosses the data line 30 to define a pixel region P, and the power line 31 is parallel to and spaced apart from the data line 30 . A switching element Ts is connected to the gate line 20 and the data line 30 , and a driving element Td is connected to the switching element Ts. The switching element Ts includes a first gate electrode 25 , a first active layer 40 a , a first ohmic contact layer (not shown), a first source electrode 32 a and a first drain electrode 34 a . In addition, the driving element Td includes a second gate electrode 26 , a second active layer 40 b , a second ohmic contact layer (not shown), a second source electrode 32 b and a second drain electrode 34 b . Portions of the data line 30 and the power line 31 may be used as the first and second source electrodes 32 a and 32 b , respectively. A transparent first electrode 70 in the pixel region P is connected to the second drain electrode 34 b through a first contact hole CH 1 . Further, a transparent connection line 75 is connected to the first drain electrode 34 a through a second contact hole CH 2 and the second gate electrode 26 through a third contact hole CH 3 , thereby connecting the first drain electrode 34 a and the second gate electrode 26 .

FIG. 3 is a cross-sectional view taken along a line III-III of FIG. 2 . In FIG. 3 , a gate insulating layer 45 is formed on the second gate electrode 26 . The second active layer 40 b and the second ohmic contact layer 41 b are sequentially formed on the gate insulating layer 45 , and the second source and drain electrodes 32 b and 34 b are formed on the second ohmic contact layer 41 b . The second source and drain electrodes 32 b and 34 b are spaced apart from each other, and the second active layer 40 b is exposed through a space between the second source and drain electrodes 32 b and 34 b.

A first passivation layer 65 having the first contact hole CH 1 is formed on the second source and drain electrodes 32 b and 34 b , and a color filter layer 78 is formed on the first passivation layer 65 . Although not shown in FIG. 3 , the color filter layer 78 includes red, green and blue color filters each corresponding to the pixel region P (of FIG. 2 ). The transparent first electrode 70 connected to second drain electrode 34 b is formed on the color filter layer 78 , and a second passivation layer 66 is formed on the first electrode 70 . The second passivation layer 66 has a fourth contact hole CH 4 exposing the first electrode 70 corresponding to the first contact hole CH 1 . The organic EL layer 85 is formed on the first electrode 70 , and the second electrode 90 is formed on the organic EL layer 85 .

The second source and drain electrodes 32 b and 34 b and the data line 30 are formed of a metallic material, for example, molybdenum (Mo). While the first passivation layer 65 is patterned to form the first contact hole CH 1 , the second drain electrode 34 b corresponding to the first contact hole CH 1 is also removed. Accordingly, the first electrode 70 contacts side surfaces of the second drain electrode 34 b and the substrate 10 corresponding to the first contact hole CH 1 . As a result, the light from the organic EL layer 85 corresponding to the first contact hole CH 1 is emitted through the first electrode 70 . Since the light corresponding to the first contact hole CH 1 does not pass through the color filter layer 78 , the light corresponding to the first contact hole CH 1 causes a light leakage. In addition, the second drain electrode 34 b may be over-etched to form an overhang structure where the second drain electrode 34 b is not exposed through the first contact hole CH 1 , or the gate insulating layer may be etched to generate step differences on side surfaces of the first contact hole CH 1 . Accordingly, when the first electrode 70 is formed on the first passivation layer 65 , the first electrode 70 may not contact the second drain electrode 34 b because of the overhang structure or may be broken to cause an electric opening between the switching element Ts and the driving element Td.

›SUMMARY OF THE INVENTION

Accordingly, the present invention is directed to an organic electroluminescent display device and a method of fabricating the same that substantially obviate one or more of the problems due to limitations and disadvantages of the related art.

An object of the present invention is to provide an organic electroluminescent display device having an improved display quality by preventing light leakage at a contact hole.

Another object of the present invention is to provide an organic electroluminescent display device having a reliable contact property due to a shield pattern.

Additional features and advantages of the invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.

To achieve these and other advantages and in accordance with the purpose of the present invention, as embodied and broadly described herein, an organic electroluminescent display device includes: a substrate; a gate line, a data line, and a power line on the substrate, the gate line and the data line crossing each other to define a pixel region, the power line parallel to and spaced apart from the data line; a switching element connected to the gate line and the data line, the switching element including a switching gate electrode, a switching active layer, a switching source electrode and a switching drain electrode; a driving element connected to the switching element, the driving element including a driving gate electrode, a driving active layer, a driving source electrode and a driving drain electrode; a first passivation layer on the switching element and the driving element, the first passivation layer having a first contact hole exposing the driving drain electrode; a first shield pattern under the first contact hole, the first shield pattern including a same material and a same layer as the gate line; a first electrode on the first passivation layer, the first electrode connected to the driving drain electrode through the first contact hole; an organic electroluminescent layer on the first electrode; and a second electrode on the organic electroluminescent layer.

In another aspect, a method of fabricating an organic electroluminescent display device includes: forming a gate line, a switching gate electrode, a driving gate electrode and a first shield pattern on a substrate, the switching gate electrode connected to the gate line; forming a gate insulating layer on the gate line, the switching gate electrode, the driving gate electrode and the first shield pattern; forming a switching active layer and a driving active layer on the gate insulating layer, the switching active layer and the driving active layer corresponding to the switching gate electrode and the driving gate electrode, respectively; forming a switching source electrode and a switching drain electrode on the switching active layer, a driving source electrode and a driving drain electrode on the driving active layer, and a data line on the gate insulating layer, the data line crossing the gate line to define a pixel region; forming a first passivation layer on the switching source electrode, the switching drain electrode, the driving source electrode, the driving drain electrode and the data line, the first passivation layer having a first contact hole exposing the driving drain electrode, the first contact hole disposed over the first shield pattern; forming a first electrode over the first passivation layer, the first electrode connected to the driving drain electrode through the first contact hole; forming an organic electroluminescent layer on the first electrode; and forming a second electrode on the organic electroluminescent layer.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory and are intended to provide further explanation of the invention as claimed.

›BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention. In the drawings:

FIG. 1 is a cross-sectional view of a bottom emission type organic electroluminescent display device according to the related art;

FIG. 2 is a plane view an array substrate for an organic electroluminescent display device according to the related art;

FIG. 3 is a cross-sectional view taken along a line III-III of FIG. 2 ;

FIG. 4 is a plane view showing an array substrate for an organic electroluminescent display device according to a first embodiment of the present invention;

FIGS. 5A to 5E are cross-sectional views, which taken along a line V-V of FIG. 4 , showing a method of fabricating an electroluminescent display device according to a first embodiment of the present invention;

FIGS. 6A to 6E are cross-sectional views, which taken along a line VI-VI of FIG. 4 , showing a method of fabricating an electroluminescent display device according to a first embodiment of the present invention;

FIG. 7 is a plane view showing an array substrate for an organic electroluminescent display device according to a second embodiment of the present invention;

FIGS. 8A to 8E are cross-sectional views, which taken along a line VIII-VIII of FIG. 7 , showing a method of fabricating an electroluminescent display device according to a second embodiment of the present invention;

FIGS. 9A to 9E are cross-sectional views, which taken along a line IX-IX of FIG. 7 , showing a method of fabricating an electroluminescent display device according to a second embodiment of the present invention; and

FIG. 10 is a plane view showing an array substrate for an organic electroluminescent display device according to a third embodiment of the present invention.

›DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS · 1 of 6

Reference will now be made in detail to the preferred embodiments, examples of which are illustrated in the accompanying drawings.

FIG. 4 is a plane view showing an array substrate for an organic electroluminescent display device according to a first embodiment of the present invention.

In FIG. 4 , a gate line 120 , a data line 130 and a power line 131 are formed on a substrate 100 . The gate line 120 crosses the data line 130 to define a pixel region P, and the power line 130 is parallel to and spaced apart from the data line 130 . The substrate 100 includes a transparent material such as glass and plastic. A switching element Ts is connected to the gate line 120 and the data line 130 , and a driving element Td is connected to the switching element Ts. The switching element Ts includes a first gate electrode 125 , a first active layer 140 a , a first ohmic contact layer (not shown), a first source electrode 132 a and a first drain electrode 134 a . In addition, the driving element Td includes a second gate electrode 126 , a second active layer 140 b , a second ohmic contact layer (not shown), a second source electrode 132 b and a second drain electrode 134 b . Portions of the data line 130 and the power line 131 may be used as the first and second source electrodes 132 a and 132 b , respectively. A transparent first electrode 170 in the pixel region P is connected to the second drain electrode 134 b through a first contact hole CH 1 . Further, a transparent connection line 175 is connected to the first drain electrode 134 a through a second contact hole CH 2 and the second gate electrode 126 through a third contact hole CH 3 , thereby connecting the first drain electrode 134 a and the second gate electrode 126 .

A first buffer pattern 155 is formed under the first drain electrode 134 a corresponding to the first contact hole CH 1 , and a second buffer pattern 156 is formed under the second drain electrode 134 b corresponding to the second contact hole CH 2 . The first and second buffer patterns 155 and 156 prevent etch of a gate insulating layer (not shown) while the first and second contact holes CH 1 and CH 2 are formed. Further, the first and second buffer patterns 155 and 156 each having an island shape may include the same material and the same layer as the first and second active layers 140 a and 140 b . Moreover, first and second shield patterns 180 and 181 including the same material and the same layer as the gate line 120 are formed under the first and second buffer patterns 155 and 156 , respectively. The first and second shield patterns 180 and 181 completely cover the first and second contact holes CH 1 and CH 2 , respectively. Although the first and second shield patterns 180 and 181 extend from the second gate electrode 126 in the first embodiment, the first and second shield patterns 180 and 181 may have an island shape in another embodiment.

Since the etch of the gate insulating layer is prevented by the first and second buffer patterns 155 and 156 , step differences on side surfaces of the first and second contact holes CH 1 and CH 2 are minimized. As a result, contact properties between the first electrode 170 and the second drain electrode 134 b and between connection line 175 and the first drain electrode 134 a are improved due to prevention of electric opening. Furthermore, light leakage at the first and second contact holes CH 1 and CH 2 is prevented by the first and second shielding patterns 180 and 181 .

FIGS. 5A to 5E are cross-sectional views, which taken along a line V-V of FIG. 4 , showing a method of fabricating an electroluminescent display device according to a first embodiment of the present invention, and FIGS. 6A to 6E are cross-sectional views, which taken along a line VI-VI of FIG. 4 , showing a method of fabricating an electroluminescent display device according to a first embodiment of the present invention.

In FIGS. 5A and 6A , a gate line 120 (of FIG. 4 ), a first gate electrode 125 and a second gate electrode 126 are formed on a substrate 100 having a pixel region P, a switching region S and a driving region D. The first gate electrode 125 extends from the gate line 120 . The first and second gate electrodes 125 and 126 correspond to the switching region S and the driving region D, respectively. At the same time, first and second shield patterns 180 and 181 extending from the first gate electrode 125 are formed on the substrate 100 . The first and second shield patterns 180 and 181 may have an island shape in another embodiment. The gate line 120 , the first gate electrode 125 , the second gate electrode 126 , the first shield pattern 180 and the second shield pattern 181 include an opaque metallic material. Next, a gate insulating layer 145 is formed on the first and second gate electrodes 125 and 126 and the first and second shield patterns 180 and 181 . The gate insulating layer 145 may include an inorganic insulating material such as silicon oxide (SiO2) and silicon nitride (SiNx).

In FIGS. 5B and 6B , a first active layer 140 a and a first ohmic contact layer 141 a are sequentially formed on the gate insulating layer 145 over the first gate electrode 125 by depositing and patterning an intrinsic amorphous silicon material layer (not shown) and an impurity-doped amorphous silicon layer (not shown). In addition, a second active layer 140 b and a second ohmic contact layer 141 b are sequentially formed on the gate insulating layer 145 over the second gate electrode 126 . At the same time, first and second buffer patterns 155 and 156 having an island shape are formed on the gate insulating layer 145 to overlap the first and second shield patterns 180 and 181 , respectively. The first and second buffer patterns 155 and 156 have a double-layered structure of the intrinsic amorphous silicon layer and the impurity-doped amorphous silicon layer.

Next, a first source electrode 132 a and a first drain electrode 134 a are formed on the first ohmic contact layer 141 b , and a second source electrode 132 b and a second drain electrode 134 b are formed on the second ohmic contact layer 141 b . In addition, a data line 130 connected to the first source electrode 132 a and a power line 131 connected to the second source electrode 132 b are formed on the gate insulating layer 145 . The data line 130 and the power line 131 cross the gate line 120 . The first source electrode 132 a , the first drain electrode 134 a , the second source electrode 132 b , the second drain electrode 134 b , the data line 130 and the power line 131 include a conductive metallic material such as molybdenum (Mo) and molybdenum (Mo) alloy. The impurity-doped amorphous silicon layer between the first source and drain electrodes 132 a and 134 a and between the second source and drain electrodes 132 b and 134 b is removed to expose the first and second active layers 140 a and 140 b . The first gate electrode 125 , the first active layer 140 a , the first source electrode 132 a and the first drain electrode 134 a constitute a switching element Ts in the switching region S, and the second gate electrode 126 , the second active layer 140 b , the second source electrode 132 b and the second drain electrode 134 b constitute a driving element Td in the driving region D.

›DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS · 2 of 6

In FIGS. 5C and 6C , a first passivation layer 165 is formed on the switching element Ts and the driving element Td. The first passivation layer 165 may include one of an inorganic insulating material such as silicon oxide (SiO2) and silicon nitride (SiNx) and an organic insulating material such as benzocyclobutene (BCB) and acrylic resin. Next, a color filter layer 178 including red, green and blue color filters is formed on the first passivation layer 165 in the pixel region P by repeating deposition and patterning of photosensitive color resin.

In FIGS. 5D and 6D , a second passivation layer 166 is formed on the color filter layer 178 . The second passivation layer 166 may include an organic insulating material such as benzocyclobutene (BCB) and acrylic resin. A top surface of the substrate 100 having the color filter layer 178 is planarized by the second passivation layer 166 . Next, the first and second passivation layers 165 and 166 are patterned to form a first contact hole CH 1 , a second contact hole CH 2 and a third contact hole CH 3 . The first contact hole CH 1 exposes the second drain electrode 134 b and the second contact hole CH 2 exposes the first drain electrode 134 a . In addition, the third contact hole CH 3 exposes the second gate electrode 126 .

Here, an exposed portion of the second drain electrode 134 b and the first drain electrode 134 a through the first and second contact holes CH 1 and CH 2 is removed. However, since the first and second buffer patterns 155 and 156 are disposed at bottoms of the first and second contact holes CH 1 and CH 2 , the gate insulating layer 145 is not removed during the step of forming the first and second contact holes CH 1 and CH 2 . As a result, step differences are not generated on side surfaces of the first and second contact holes CH 1 and CH 2 , and a first electrode 170 and a connection line 175 are reliably connected to the second drain electrode 134 b and the first drain electrode 134 a , respectively, without electric opening. The impurity-doped amorphous silicon layer of the first and second buffer patterns 155 and 156 may be removed during the step of forming the first and second contact holes CH 1 and CH 2 .

Next, a first electrode 170 and a connection line 175 are formed on the second passivation layer 166 by depositing and patterning a transparent conductive material such as indium-tin-oxide (ITO) and indium-zinc-oxide (IZO). The first electrode 170 is connected to the second drain electrode 134 b through the first contact hole CH 1 , and the connection line 175 is connected to the first drain electrode 134 a and the second gate electrode 126 through the third contact hole CH 3 .

In FIGS. 5E and 6E , an organic electroluminescent layer 185 and a second electrode 190 are sequentially formed on the first electrode 170 . The organic electroluminescent layer 185 may have a single-layered structure or a double-layered structure, for example, including a hole injecting layer, a hole transporting layer, an emitting material layer, an electron transporting layer and an electron injecting layer between the first and second electrodes 170 and 190 . The second electrode 190 may include one of aluminum (Al), calcium (Ca) and magnesium (Mg). The first electrode 170 , the organic electroluminescent layer 185 and the second electrode 190 constitute an organic electroluminescent diode emitting white-colored light. Although not shown in FIGS. 5E and 6E , the substrate 100 having the switching element Ts, the driving element Td and the organic electroluminescent diode may be encapsulated by an opposite substrate with a sealant.

In the organic ELD device according to the first embodiment of the present invention, since the first and second shield patterns 180 and 181 are formed on the substrate 100 corresponding to the first and second contact holes CH 1 and CH 2 , respectively, light from the organic electroluminescent layer 185 corresponding to the first and second contact holes CH 1 and CH 2 is shielded by the first and second shield patterns 180 and 181 . As a result, light leakage at contact holes is prevented and display quality is improved.

Since the switching element Ts and the driving element Td are an amorphous silicon thin film transistor (TFT), the switching element Ts and the driving element Td may be deteriorated due to a continuous current driving. Accordingly, display quality of the organic ELD device may be degraded. Specifically, since the driving element Td experiences a large current stress and the display quality of the organic ELD device depends on the property of the driving element Td, detection and correction of electric property of the driving element Td are required.

Furthermore, although the organic ELD device includes the color filter layer 178 and the organic electroluminescent layer 185 emitting white-colored light in the first embodiment of the present invention, an organic ELD device may include an organic electroluminescent layer emitting red, green and blue colored light in respective pixel region without a color filter layer in another embodiment. In the organic ELD device without color filter layer, light leakage through a drain contact hole is prevented by shield patterns under the drain contact hole.

FIG. 7 is a plane view showing an array substrate for an organic electroluminescent display device according to a second embodiment of the present invention.

In FIG. 7 , a gate line 220 , a data line 230 and a power line 231 are formed on a substrate 200 . The gate line 220 crosses the data line 230 to define a pixel region P, and the power line 230 is parallel to and spaced apart from the data line 230 . The substrate 200 includes a transparent material such as glass and plastic. A switching element Ts is connected to the gate line 220 and the data line 230 , and a driving element Td is connected to the switching element Ts. The switching element Ts includes a first gate electrode 225 , a first active layer 240 a , a first ohmic contact layer (not shown), a first source electrode 232 a and a first drain electrode 234 a . In addition, the driving element Td includes a second gate electrode 226 , a second active layer 240 b , a second ohmic contact layer (not shown), a second source electrode 232 b and a second drain electrode 234 b . Portions of the data line 230 and the power line 231 may be used as the first and second source electrodes 232 a and 232 b , respectively. A gate extension line 272 extends from the second gate electrode 226 to the switching region S.

›DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS · 3 of 6

A transparent first electrode 270 in the pixel region P is connected to the second drain electrode 234 b through a first contact hole CH 1 . Further, a-transparent connection line 275 is connected to the first drain electrode 234 a through a second contact hole CH 2 and the gate extension line 272 through a third contact hole CH 3 , thereby connecting the first drain electrode 234 a and the gate extension line 272 .

Here, the second source and drain electrodes 232 b and 234 b have a finger shape, and the second gate electrode 226 under the second source and drain electrodes 232 b and 234 b completely overlaps the second source and drain electrodes 232 b and 234 b . Accordingly, the second source and drain electrodes 232 b and 234 b are disposed within the second gate electrode 226 . An exposed portion between the second source and drain electrodes 232 b and 234 b constitutes a channel of the driving element Td. Since the second source and drain electrodes 232 b and 234 b have a finger shape, a width W of the channel increases and a length L of the channel decreases. As a result, a current stress applied to the driving element Td is dispersed and a current efficiency of the driving element Td is improved, thereby minimizing deterioration of the driving element Td.

A first buffer pattern 255 is formed under the first drain electrode 234 a corresponding to the first contact hole CH 1 , and a second buffer pattern 256 is formed under the second drain electrode 234 b corresponding to the second contact hole CH 2 . The first and second buffer patterns 255 and 256 prevent etch of a gate insulating layer (not shown) while the first and second contact holes CH 1 and CH 2 are formed. Further, the first and second buffer patterns 255 and 256 each having an island shape may include the same material and the same layer as the first and second active layers 240 a and 240 b . Moreover, first and second shield patterns 280 and 281 are formed under the first and second buffer patterns 255 and 256 , respectively. The first and second shield patterns 280 and 281 completely cover the first and second contact holes CH 1 and CH 2 , respectively. Although the first and second shield patterns 280 and 281 extend from the second gate electrode 226 in the second embodiment, the first and second shield patterns 280 and 281 may have an island shape in another embodiment.

Specifically, the first shield pattern 280 blocks light from an organic electroluminescent layer (not shown) over the first contact hole CH 1 , and the second shield pattern 281 blocks light from the organic electroluminescent layer in the pixel region adjacent to the second contact hole CH 2 .

A detection line 232 is formed to be parallel to and spaced apart from the data line 230 , and a detection element Tg is connected to the detection line 232 . The detection element Tg includes a third gate electrode 227 , a third active layer 240 c , a third ohmic contact layer (not shown), a third source electrode 232 c and a third drain electrode 234 c . The third gate electrode extends from the gate line 220 . In addition, the third source electrode 232 c is connected to the second source electrode 232 b and the third drain electrode 234 c is connected to the detection line 232 . Since the third source electrode 232 c is connected to the second source electrode 232 b , the third source electrode 232 c is connected to the power line 231 .

While the gate line is selected, the switching element Ts is turned on and a first signal is applied to the second gate electrode 226 of the driving element Td and a second signal corresponding to the first signal is applied to the first electrode 270 through the driving element Td. In addition, while the gate line is selected, the detection element Tg is also turned on and a current corresponding to the second signal of the driving element Td flows the detection element Tg. As a result, the detection element Tg reflects a state of the driving element Td, and deterioration of the driving element Td is detected by measuring the current of the detection element Tg. The deterioration of the driving element Td is compensated based on the detection result. For example, when the driving element Td is deteriorated more than a reference value, a gamma reference voltage for the organic ELD device may be changed or a high level voltage applied to the power line 231 may be changed.

Further, since the etch of the gate insulating layer is prevented by the first and second buffer patterns 255 and 256 , step differences on side surfaces of the first and second contact holes CH 1 and CH 2 are minimized. As a result, contact properties between the first electrode 270 and the second drain electrode 234 b and between connection line 275 and the first drain electrode 234 a are improved due to prevention of electric opening. Furthermore, light leakage at the first and second contact holes CH 1 and CH 2 is prevented by the first and second shielding patterns 280 and 281 of an opaque material.

FIGS. 8A to 8E are cross-sectional views, which taken along a line VIII-VIII of FIG. 7 , showing a method of fabricating an electroluminescent display device according to a second embodiment of the present invention, and FIGS. 9A to 9E are cross-sectional views, which taken along a line IX-IX of FIG. 7 , showing a method of fabricating an electroluminescent display device according to a second embodiment of the present invention.

In FIGS. 8A and 9A , a gate line 220 (of FIG. 7 ), a first gate electrode 225 , a second gate electrode 226 , a third gate electrode 227 and a gate extension line 272 are formed on a substrate 200 having a pixel region P, a switching region S, a driving region D and a detection region G. The first and third gate electrodes 225 and 227 extend from the gate line 220 . The first, second and third gate electrodes 225 , 226 and 227 correspond to the switching region S, the driving region D and the detection region G, respectively. The gate extension line 272 extends from the second gate electrode 226 to the switching region S. At the same time, first and second shield patterns 280 and 281 extending from the first gate electrode 225 are formed on the substrate 200 . The first and second shield patterns 280 and 281 may have an island shape in another embodiment. The gate line 220 , the first gate electrode 225 , the second gate electrode 226 , the third gate electrode 227 , the gate extension line 272 , the first shield pattern 280 and the second shield pattern 281 include an opaque metallic material. Next, a gate insulating layer 245 is formed on the first to third gate electrodes 225 to 227 and the first and second shield patterns 280 and 281 . The gate insulating layer 245 may include an inorganic insulating material such as silicon oxide (SiO2) and silicon nitride (SiNx).

›DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS · 4 of 6

In FIGS. 8B and 9B , a first active layer 240 a and a first ohmic contact layer 241 a are sequentially formed on the gate insulating layer 245 over the first gate electrode 225 by depositing and patterning an intrinsic amorphous silicon material layer (not shown) and an impurity-doped amorphous silicon layer (not shown). Similarly, a second active layer 240 b and a second ohmic contact layer 241 b are sequentially formed on the gate insulating layer 245 over the second gate electrode 226 , and a third active layer 240 c and a third ohmic contact layer 241 c are sequentially formed on the gate insulating layer 245 over the third gate electrode 227 . At the same time, first and second buffer patterns 255 and 256 having an island shape are formed on the gate insulating layer 245 to overlap the first and second shield patterns 280 and 281 , respectively. The first and second buffer patterns 255 and 256 have a double-layered structure of the intrinsic amorphous silicon layer and the impurity-doped amorphous silicon layer.

Next, a first source electrode 232 a and a first drain electrode 234 a are formed on the first ohmic contact layer 241 b , and a second source electrode 232 b and a second drain electrode 234 b are formed on the second ohmic contact layer 241 b . Further, a third source electrode 232 c and a third drain electrode 234 c are formed on the third ohmic contact layer 241 c . In addition, a data line 230 connected to the first source electrode 232 a , a power line 231 connected to the second and third source electrodes 232 b and 232 c and a detection line 232 connected to the third drain electrode 234 c are formed on the gate insulating layer 245 . The data line 230 , the power line 231 and the detection line 232 cross the gate line 220 . The first source electrode 232 a , the first drain electrode 234 a , the second source electrode 232 b , the second drain electrode 234 b , the third source electrode 232 c , the third drain electrode 234 c , the data line 230 , the power line 231 and the detection line 232 include a conductive metallic material such as molybdenum (Mo) and molybdenum (Mo) alloy. The impurity-doped amorphous silicon layer between the first source and drain electrodes 232 a and 234 a , between the second source and drain electrodes 232 b and 234 b and between the third source and drain electrodes 232 c and 234 c is removed to expose the first, second and third active layers 140 a , 140 b and 140 c . The first gate electrode 225 , the first active layer 240 a , the first source electrode 232 a and the first drain electrode 234 a constitute a switching element Ts in the switching region S. Similarly, the second gate electrode 226 , the second active layer 240 b , the second source electrode 232 b and the second drain electrode 234 b constitute a driving element Td in the driving region D, and the third gate electrode 227 , the third active layer 240 c , the third source electrode 232 c and the third drain electrode 234 c constitute a detection element Tg in the detection region G.

In FIGS. 8C and 9C , a first passivation layer 265 is formed on the switching element Ts and the driving element Td. The first passivation layer 265 may include one of an inorganic insulating material such as silicon oxide (SiO2) and silicon nitride (SiNx) and an organic insulating material such as benzocyclobutene (BCB) and acrylic resin. Next, a color filter layer 278 including red, green and blue color filters is formed on the first passivation layer 265 in the pixel region P by repeating deposition and patterning of photosensitive color resin.

In FIGS. 8D and 9D , a second passivation layer 266 is formed on the color filter layer 278 . The second passivation layer 266 may include an organic insulating material such as benzocyclobutene (BCB) and acrylic resin. A top surface of the substrate 200 having the color filter layer 278 is planarized by the second passivation layer 266 . Next, the first and second passivation layer 265 and 266 are patterned to form a first contact hole CH 1 , a second contact hole CH 2 and a third contact hole CH 3 . The first contact hole CH 1 exposes the second drain electrode 234 b and the second contact hole CH 2 exposes the first drain electrode 234 a . In addition, the third contact hole CH 3 exposes the second gate electrode 226 .

Here, an exposed portion of the second drain electrode 234 b and the first drain electrode 234 a through the first and second contact holes CH 1 and CH 2 is removed. However, since the first and second buffer patterns 255 and 256 are disposed at bottoms of the first and second contact holes CH 1 and CH 2 , the gate insulating layer 245 is not removed during the step of forming the first and second contact holes CH 1 and CH 2 . As a result, step differences are not generated on side surfaces of the first and second contact holes CH 1 and CH 2 , and a first electrode 270 and a connection line 275 are reliably connected to the second drain electrode 234 b and the first drain electrode 234 a , respectively, without electric opening. The impurity-doped amorphous silicon layer of the first and second buffer patterns 255 and 256 is removed during the step of forming the first and second contact holes CH 1 and CH 2 .

Next, a first electrode 270 and a connection line 275 are formed on the second passivation layer 266 by depositing and patterning a transparent conductive material such as indium-tin-oxide (ITO) and indium-zinc-oxide (IZO). The first electrode 270 is connected to the second drain electrode 134 b through the first contact hole CH 1 , and the connection line 275 is connected to the first drain electrode 234 a and the second gate electrode 226 through the third contact hole CH 3 .

In FIGS. 8E and 9E , an organic electroluminescent layer 285 and a second electrode 290 are sequentially formed on the second passivation layer 266 . The organic electroluminescent layer 285 may have a single-layered structure or a double-layered structure, for example, including a hole injecting layer, a hole transporting layer, an emitting material layer, an electron transporting layer and an electron injecting layer between the first and second electrodes 270 and 290 . The second electrode 290 may include one of aluminum (Al), calcium (Ca) and magnesium (Mg). The first electrode 270 , the organic electroluminescent layer 285 and the second electrode 290 constitute an organic electroluminescent diode emitting light. Although not shown in FIGS. 8E and 9E , the substrate 200 having the switching element Ts, the driving element Td and the organic electroluminescent diode may be encapsulated by an opposite substrate with a sealant.

›DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS · 5 of 6

In the organic ELD device according to the second embodiment of the present invention, since the first and second shield patterns 280 and 281 are formed on the substrate 200 corresponding to the first and second contact holes CH 1 and CH 2 , respectively, light from the organic electroluminescent layer 285 corresponding to the first and second contact holes CH 1 and CH 2 is shielded by the first and second shield patterns 280 and 281 . As a result, light leakage at contact holes is prevented and display quality is improved.

In addition, since the second source and drain electrodes 232 b and 234 b have a finger shape, the width W of the channel of the driving element Td increases and the length L of the channel of the driving element Td decreases. Accordingly, the current stress applied to the driving element Td is dispersed and deterioration of the driving element Td is minimized. Furthermore, since the electric state of the driving element Td is detected by the detection element Tg, deterioration of the driving element Td is compensated based on the result of the detection.

Furthermore, although the organic ELD device includes the color filter layer 278 and the organic electroluminescent layer 285 emitting white-colored light in the second embodiment of the present invention, an organic ELD device may include an organic electroluminescent layer emitting red, green and blue colored light in respective pixel region without a color filter layer in another embodiment. In the organic ELD device without color filter layer, light leakage through a drain contact hole is prevented by shield patterns under the drain contact hole.

FIG. 10 is a plane view showing an array substrate for an organic electroluminescent display device according to a third embodiment of the present invention.

In FIG. 10 , a gate line 320 , a data line 330 and a power line 331 are formed on a substrate 300 . The gate line 320 crosses the data line 330 to define a pixel region P, and the power line 330 is parallel to and spaced apart from the data line 330 . The substrate 300 includes a transparent material such as glass and plastic. A switching element Ts is connected to the gate line 320 and the data line 330 , and a driving element Td is connected to the switching element Ts. The switching element Ts includes a first gate electrode 325 , a first active layer 340 a , a first ohmic contact layer (not shown), a first source electrode 332 a and a first drain electrode 334 a . In addition, the driving element Td includes a second gate electrode 326 , a second active layer 340 b , a second ohmic contact layer (not shown), a second source electrode 332 b and a second drain electrode 334 b . Portions of the data line 330 and the power line 331 may be used as the first and second source electrodes 332 a and 332 b , respectively. A gate extension line 372 extends from the second gate electrode 326 to the switching region S.

A transparent first electrode 370 in the pixel region P is connected to the second drain electrode 334 b through a first contact hole CH 1 . Further, a transparent connection line 375 is connected to the first drain electrode 334 a through a second contact hole CH 2 and the gate extension line 372 through a third contact hole CH 3 , thereby connecting the first drain electrode 334 a and the gate extension line 272 .

Specifically, the second drain electrode 334 b is formed over the gate extension line 372 so that the second drain electrode 334 b is shielded by the gate extension line 372 instead of an additional first shield pattern 280 of the second embodiment. Accordingly, a portion of the gate extension line 372 functions as a first shield pattern 280 (of FIG. 7 ) of the second embodiment, thereby an aperture ratio of an organic ELD device is improved.

The second source and drain electrodes 332 b and 334 b have a finger shape, and the second gate electrode 326 under the second source and drain electrodes 332 b and 334 b completely overlaps the second source and drain electrodes 332 b and 334 b . Accordingly, the second source and drain electrodes 332 b and 334 b are disposed within the second gate electrode 326 . An exposed portion between the second source and drain electrodes 332 b and 334 b constitutes a channel of the driving element Td. Since the second source and drain electrodes 332 b and 334 b have a finger shape such that the second source and drain electrodes 332 b and 334 b alternate each other and have bent portions, a width W of the channel increases and a length L of the channel decreases. As a result, a current stress applied to the driving element Td is dispersed and a current efficiency of the driving element Td is improved, thereby minimizing deterioration of the driving element Td.

A first buffer pattern 355 is formed under the first drain electrode 334 a corresponding to the first contact hole CH 1 , and a second buffer pattern 356 is formed under the second drain electrode 334 b corresponding to the second contact hole CH 2 . The first and second buffer patterns 355 and 256 prevent etch of a gate insulating layer (not shown) while the first and second contact holes CH 1 and CH 2 are formed. Further, the first and second buffer patterns 355 and 356 each having an island shape may include the same material and the same layer as the first and second active layers 340 a and 340 b . Moreover, the gate extension line 372 and a shield pattern 381 are formed under the second buffer patterns 255 and 256 , respectively. The gate extension line 372 and the shield patterns 281 completely cover the first and second contact holes CH 1 and CH 2 , respectively.

Specifically, the gate extension line 372 blocks light from an organic electroluminescent layer (not shown) over the first contact hole CH 1 , and the shield pattern 381 blocks light from the organic electroluminescent layer in the pixel region adjacent to the second contact hole CH 2 .

A detection line 332 is formed to be parallel to and spaced apart from the data line 230 , and a detection element Tg is connected to the detection line 332 . The detection element Tg includes a third gate electrode 327 , a third active layer 340 c , a third ohmic contact layer (not shown), a third source electrode 332 c and a third drain electrode 334 c . The third gate electrode extends from the gate line 320 . In addition, the third source electrode 332 c is connected to the second source electrode 332 b and the third drain electrode 334 c is connected to the detection line 332 . Since the third source electrode 232 c is connected to the second source electrode 332 b , the third source electrode 332 c is connected to the power line 331 .

›DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS · 6 of 6

While the gate line is selected, the switching element Ts is turned on and a first signal is applied to the second gate electrode 226 of the driving element Td and a second signal corresponding to the first signal is applied to the first electrode 370 through the driving element Td. In addition, while the gate line is selected, the detection element Tg is also turned on and a current corresponding to the second signal of the driving element Td flows the detection element Tg. As a result, the detection element Tg outputs a current reflecting an electric state of the driving element Td, and deterioration of the driving element Td is detected by measuring the current of the detection element Tg. The deterioration of the driving element Td is compensated based on the detection result. For example, when the driving element Td is deteriorated more than a reference value, a gamma reference voltage for the organic ELD device may be changed or a high level voltage applied to the power line 331 may be changed.

Further, since the etch of the gate insulating layer is prevented by the first and second buffer patterns 355 and 356 , step differences on side surfaces of the first and second contact holes CH 1 and CH 2 are minimized. As a result, contact properties between the first electrode 370 and the second drain electrode 334 b and between connection line 375 and the first drain electrode 234 a are improved due to prevention of electric opening. Furthermore, light leakage at the first and second contact holes CH 1 and CH 2 is prevented by the gate extension line 372 and the shielding patterns 381 of an opaque material.

Consequently, in the present invention, since a shield pattern having the same material and the same layer as a gate line is formed under a drain contact hole corresponding to a drain electrode of a driving element contact hole, light from an organic electroluminescent layer through the drain contact hole is blocked by the shield pattern. As a result, light leakage is prevented and display quality of an organic electroluminescent display device is improved. Further, since a detection element detecting a electric state of a driving element is formed in each pixel region, the driving element is compensated according to the detection result. Accordingly, reduction of display quality of an organic electroluminescent display device due to deterioration of the driving element is prevented. Moreover, since a drain contact hole corresponding to a drain electrode of a driving element is disposed over a gate extension line, light leakage at the drain contact hole is prevented and aperture ratio of an organic electroluminescent display device is improved.

It will be apparent to those skilled in the art that various modifications and variations can be made in the organic electroluminescent display device and the method of fabricating the same of the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention covers the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents.

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Classifications

5 codes
IPC · International Patent Classification
Section H — Electricity
  • H10K99/00
  • H01J63/04
  • H01J1/62
USPC · US Patent Classification
313/504313/503

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⤢ drag to zoomJan 2008Jul 2008Jan 2009Jul 2009Jan 2010Jul 2010Jan 2011Jul 2011Jan 2012Jul 2012USPTOApplicantNon-final rejectionRequest for continued examinationResponse after non-finalResponse after final
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Karabi Guharay
art unit 2889 · TC 2800
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