Bone fixation device

Various methods of attaching tissue, such as sift tissue, grafts or ligaments to bone are known. In anterior cruciate ligament reconstruction (ACL), for example, interference screws can be used to secure the graft against the walls of tunnels drilled in the tibia and the femur. The interference screws are wedged between the graft and a wall of the tunnel. To facilitate insertion and improve anchoring, some interference screws include cutting threads or other anchoring features.

The present teachings provide a fixation device for securing tissue to a bone. The fixation device includes an anchor having a hollow body defining a longitudinal passage, and a plug configured to be received in at least a portion of the passage.

The present teachings provide a method for securing tissue to a bone. The method includes forming a tunnel in a bone, passing the tissue through the tunnel, providing a cannulated anchor defining a longitudinal passage, inserting the anchor between the tissue and the tunnel, and plugging the longitudinal passage of the cannulated anchor.

Further areas of applicability of the present invention will become apparent from the detailed description provided hereinafter. It should be understood that the detailed description and specific examples, while indicating various aspects of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.

The present invention will become more fully understood from the detailed description and the accompanying drawings, wherein:

FIG. 1 is a partially assembled perspective view of a fixation device according to the present teachings;

FIG. 2 is a perspective view of an anchor for a fixation device according to the present teachings;

FIG. 3 is a perspective view of an anchor for a fixation device according to the present teachings;

FIG. 3A is a cross-sectional view of a cannulated anchor with a plug inserted therein for a fixation device according to the present teachings;

FIG. 4 is a perspective view of an anchor for a fixation device according to the present teachings;

FIG. 5 is a perspective view of an anchor for a fixation device according to the present teachings;

FIG. 6 is a perspective view of a plug for a fixation device according to the present teachings;

FIG. 7 is a perspective view of a driver for use with a fixation device according to the present teachings;

FIG. 8 is an environmental view of a fixation device according to the present teachings.

The following description is merely exemplary in nature and is in no way intended to limit the invention, its application, or uses. For example, although the devices and methods of the invention are illustrated for use in anterior cruciate ligament reconstruction (ACL) in knee surgery, use for securing any soft tissue, hard tissue, bone cartilage, ligament, natural or artificial graft, such as, for example, polylactide (PLA), polyglolide (PGA), polyurethane urea, and other grafts, to a bone is contemplated.

Referring to FIG. 1 , an exemplary fixation device 100 according to the present teachings includes a cannulated anchor 102 and a plug 150 that can be received in the anchor 102 . FIGS. 2-5 illustrate exemplary anchors 102 and plugs 150 . The cannulated anchor 102 includes a cylindrical portion 106 and a tapered tip portion 104 . The anchor 102 can be threaded. The cylindrical portion 106 can have threads 114 with pitch p 1 , and the tapered tip portion 104 can have threads 110 with pitch p 2 , where p 1 is greater than p 2 . For an exemplary 30 mm long anchor, for example, p 1 can be about 2.2 mm and p 2 about 1.8 mm, although other values can be used for these dimensions. The threads 114 , 110 of both portions 106 , 104 can have “blunt” edges that are herein defined as non-cutting edges 108 . The small pitch p 1 of the tapered tip portion 104 facilitates the insertion of the anchor 102 using only non-cutting edges 108 and avoiding the need for sharp or cutting edges.

Referring to FIG. 8 , the shape of the tapered tip portion 104 together with the smaller pitch threads 110 facilitates the insertion of the anchor 102 into a bone tunnel 62 to wedge a ligament or graft 70 against the wall of the tunnel 62 by pushing apart, without cutting into, surrounding tissues. The threads 114 of the cylindrical portion 106 also push apart, without cutting into, surrounding tissue, and being of different pitch p 1 that is greater than the pitch p 2 of the threads 110 of the tapered tip portion 104 , do not follow any paths that may be opened by the pushing apart action of the threads 110 of the tapered tip portion 104 . The anchor 102 can be made any biocompatible material, including metal, such as titanium, for example. The anchor 102 can also be made of bioabsorbable material, such as Lactosorb® from Biomet, Inc., Warsaw, Ind., for example.

Referring to FIGS. 3 , 5 and 6 , the cannulated body of the anchor 102 defines a longitudinal passage 115 that extends throughout the entire body of the anchor 102 along a longitudinal center axis “A”. A plug-receiving portion 116 of the longitudinal passage 115 extends along the cylindrical portion 106 of the anchor and can have an enlarged opening of a shape such as a cruciate shape defined by four longitudinal ribs 118 , or any other shape, such as a fingered shape, a hexagonal, pentagonal, triangular or other polygonal shape. The plug 150 has a shape that is complementary to the shape of the plug-receiving portion 116 . For example, for the cruciate shape the plug 150 can have grooves 152 shaped for mating with the ribs 118 when the plug 150 is inserted into the passage 115 . The plug 150 can be made of osteoinductive and/or osteoconductive material to promote bone growth through the anchor 102 . The material of the plug 150 can be, for example, calcium phosphate, calcium sulfate, tricalcium phosphate, allograft bone, autograft bone, combinations thereof, etc. The plug 150 can be cannulated.

Referring to FIGS. 4 and 5 , the cylindrical portion 106 of the anchor can be solid, without any apertures. Referring to FIGS. 2 and 3 , the outer surface of the cylindrical portion 106 of the anchor 102 between the threads 114 can also include apertures 112 . The apertures 112 can be formed, for example, by cutting through from the inside to the outside the outer surface 130 of the anchor 102 between the threads 114 , using a cutting instrument that can be received in the anchor 102 , although other cutting methods can also be used. The apertures 112 are, therefore, confined in the direction of the longitudinal axis A between adjacent threads 114 of the cylindrical portion 106 . The apertures 112 extend substantially parallel to the threads 114 in the regions between adjacent ribs 118 . The size of the apertures 112 can be selected to occupy only a portion of the outer surface 130 between the threads 114 , as illustrated in FIG. 2 .

Referring to FIG. 3 , the size of the apertures 112 can also be selected to occupy the entire portion of the outer surface 130 between the threads 114 and the ribs 118 . In this respect, the structural integrity of the cylindrical portion 106 of the anchor 102 is provided by the threads 114 and the ribs 118 , with no material therebetween. The apertures 112 facilitate bone ingrowth or outgrowth through the anchor 102 and can also be used to distribute a biologic material, including osteoinductive/osteoconductive material, such as calcium phosphate, platelet concentrates, fibrin, etc., which may be injected through the passage 115 . The plug 150 , in addition to providing bone growth promoting benefits, closes the longitudinal passage 115 and can prevent such material from draining out.

Referring to FIG. 3A , the outer surface 154 of the plug 150 is shaped to extend outward beyond a minor diameter “d” defined by the ribs 118 . The outer surface 154 of the plug mates with interior surface 117 of the anchor 102 at a major diameter “D” at which the apertures 112 are formed, such that portions of the plug 150 can contact tissue through the apertures 112 when the anchor 102 is implanted, thereby promoting tissue growth and better tissue attachment.

Referring to FIG. 7 , a driver 160 can be used to rotate the anchor 102 and facilitate its insertion. The driver 160 includes a handle portion 164 and a suitably shaped portion 162 for engaging the plug-receiving portion 116 of the passage 115 of the anchor 102 . Alternatively, the plug 150 can be pre-inserted into the anchor 102 and the driver 160 can engage the cannulated plug 150 . The driver 160 can also be cannulated. The driver 160 can have a cruciate shape or any other shape that can engage the plug-receiving portion 116 .

Referring to FIG. 8 , an exemplary, but not limiting, use of the fixation device 100 is illustrated in the context of arthroscopic knee surgery. A ligament or graft 70 passes through a tibial tunnel 52 and a femoral tunnel 62 and is fixed in the tibia 50 and femur 60 with sutures 72 . The fixation device 100 can be implanted in the tibial tunnel 52 or in the femoral tunnel 62 , or two fixation devices 100 can be implanted, one in each tunnel 52 , 62 . A guide wire 170 is inserted between the wall of tibial tunnel 52 /femoral tunnel 62 and the graft 170 to guide the anchor 102 of the fixation device 100 , as needed. The anchor 102 is passed over the guide wire 170 and wedged between the graft 170 and the tibial tunnel 52 /femoral tunnel 62 by rotation using the cannulated driver 160 . The guide wire 170 is then removed. The passage 115 is then closed by inserting the plug 150 .

Osteoinductive/conductive material can be optionally injected through the passage 115 of the anchor 102 using, for example, the cannulated driver 160 , a syringe, a pump or other suitable delivery device before inserting the plug 150 .

While particular embodiments have been described in the specification and illustrated in the drawings, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention as defined in the claims. In addition, many modifications may be made to adapt a particular situation or material to the present teachings without departing from the essential scope thereof. Therefore, it is intended that the present teachings are not be limited to the particular embodiments illustrated by the drawings and described in the specification, but that the present teachings will include any embodiments falling within the foregoing description and the appended claims.