Determination of the piston stroke in a reciprocating piston machine

The present invention relates to a method for determining the piston stroke of a reciprocating piston engine having a variable stroke, for example a swashplate compressor, a pivoting plate compressor or a pivoting ring compressor, especially for air conditioning systems in motor vehicles. Such compressors are known, and it is known that the stroke of such a compressor can be determined, for example, by measuring the position of the swashplate inside the compressor. This means that these sensors in the driving space must withstand very high temperatures, pressures and the surrounding medium. Another possibility is to use electromagnetic sensors mounted on the outside of the housing to measure the stroke. However, the operation of these sensors may be impaired by a housing made of ferrous materials.

An object of the present invention is to provide an improved method for determining the piston stroke of a reciprocating piston engine having a variable stroke. The present invention provides a method for determining the piston stroke of a reciprocating piston engine having a variable stroke, for example, a swashplate compressor, a pivoting plate compressor or a pivoting ring compressor, especially for air conditioning systems in motor vehicles, that is distinguished by the fact that the piston stroke of the reciprocating piston engine having a variable stroke is determined indirectly from a so-called effective pressure PD or a rate V of the volume flow and from the differential pressure DP=P high pressure−P suction pressure in the air conditioning circuit and the speed N of the compressor.

One method is preferred in which the effective pressure PD is determined from the volume flow of the compressor as a differential pressure using a resistance apparatus. In addition, a method in which the rate of the compressor volume flow is determined by using a hot-wire anemometer is preferred.

One method according to the present invention is distinguished in that the resistance apparatus can be constituted as a venturi tube. In addition, a resistance apparatus can be implemented using a metering orifice that, possibly, can be integrated in the compressor like the venturi tube. In addition, one resistance apparatus is preferred that is constituted as a measuring nozzle and may be integrated in the compressor housing if necessary.

In addition, a method is preferred in which the high pressure PH and/or the suction pressure PS can be measured using one pressure sensor each or with a differential pressure sensor upstream and downstream of the resistance apparatus. Furthermore, one method is preferred in which the high pressure PH and/or the suction pressure PS can be determined from the evaporator temperature or the ambient temperature of the passenger compartment.

One method according to the present invention is distinguished in that the power consumption of the air conditioning compressor can be determined via the piston stroke. Furthermore, one method is preferred in which the piston stroke of the compressor can be used as the controlled variable for a compressor control valve. In addition, a method is preferred in which the air conditioning compressor may be operated at a specified power by the engine management system of the internal combustion engine via the piston stroke measurement.

The present invention will now be described using the figures.

FIG. 1 shows the entire circuit of an air conditioning system.

FIG. 2 , FIG. 3 and FIG. 4 each show variations of the method for determining the effective pressure.

FIG. 1 shows the circuit of an air conditioning system or heat pump system to be used to describe the determination of the compressor stroke according to the present invention. The circuit contains a compressor 1 having a variable stroke, this compressor being shown here as a symbol. The compressor 1 supplies a coolant under high pressure by way of a line system 2 to the air conditioning system 3 or to a heat pump system 3 . From this system, a suction pressure line 4 is routed back to the intake side of the compressor 1 . The speed of the compressor is determined using a speed sensor 5 and fed back to an electronic processing system 6 . The suction pressure of the compressor is determined using a suction pressure sensor 7 in the suction line area 4 . The high pressure is determined using a high-pressure sensor 8 in the high-pressure line area 2 of the system.

The effective pressure itself is determined using a system 9 shown in different versions in the figures. The effective pressure 11 , which corresponds to a quantity that characterizes the volume flow of the compressor, is determined by means of a venturi tube 10 in FIG. 1 . Therefore, the piston stroke determination of the compressor operates such that the volume flow pumped by the coolant compressor is determined using this effective pressure measurement. The pumped volume flow is proportional to the piston stroke of the compressor. If the volumetric efficiency of the compressor is also known as a function of the pressure ratio P high pressure-P suction pressure, the piston stroke of the compressor can be calculated from the volume flow, the speed 5 and the ratios of the pressures 8 - 7 . The pressure ratio is measured in this case using the high-pressure sensor 8 or the suction-pressure sensor 7 . If no information about the suction pressure 7 or the high pressure 8 is available, these pressures can also be determined indirectly using the temperature of the evaporator in the circulation system or from the ambient temperature of the passenger compartment.

Information about the power consumption of the compressor that can be used for the engine management system can be obtained from the compressor piston stroke data. It is also possible to operate the compressor at a power specified by the engine management system in that the piston stroke is used as the controlled variable for the compressor control valve. In this manner, the present invention provides the potential of providing precise information about the compressor power consumption and to satisfy the demand that a compressor be operated at a specified power consumption, for example, if the internal combustion engine can or should make only a specific torque available to the compressor. Consequently, the present invention makes it possible to operate a compressor at a specified power consumption or to directly control the compressor piston stroke.

FIG. 2 shows an additional version for determining the effective pressure 11 . In this case, the effective pressure PD is determined using a metering orifice in that the compressor volume flow in the high-pressure area is routed through the metering orifice 12 and in so doing the differential pressure is determined upstream and downstream of the metering orifice, this differential pressure representing the effective pressure PD. In this case, this metering orifice can be configured both outside the compressor in the air conditioning circuit and inside the compressor in the housing or in the cylinder head.

FIG. 3 depicts an additional variant for determining the effective pressure 11 with a measuring nozzle 13 being used as a flow resistance for the compressor volume flow.

FIG. 4 illustrates one possible physical implementation for determining the volume flow rate on the high-pressure side of the compressor using a hot-wire anemometer 15 . The measured quantity supplied by this hot-wire anemometer is the flow rate 14 of the volume flow supplied by the compressor. The compressor piston stroke can be determined by way of the rate as well as by way of the effective pressure using the relationships described previously.

References used in the dependent claims refer to the additional construct of the subject matter of the claim by the features of the corresponding dependent claim; they are not to be understood as a waiver of an independent subject-matter protection for the combinations of features of the referenced dependent claim.

As the subject matter of the dependent claims may form individual and independent inventions with regard to the state of the art on the priority date, the applicant reserves the right to make them the subject matter of independent claims or declarations of severance. They may also contain independent inventions that exhibit a form independent of the subject matter of the preceding dependent claims.