Use of aqueous sodium or potassium methioninate solution for supplemental mixed fodders with methionine

This is continuation of application Ser. No. 346,154, filed Feb. 5, 1982, which was abandoned upon the filing hereof.

The present invention is directed to the use of aqueous sodium or potassium methioninate solutions for supplementing industrially produced mixed fodders with methionine.

The essential aminoacid methionine for a long time to a considerable extent has been produced synthetically and used as a fodder additive, especially in industrially produced mixed fodders for poultry, pigs, and other agriculturally useful animals. However, problems occur in storing and processing methionine. Methionine present in crystalline form is not pourable without special measures and during the storing can stick together if this is not avoided through suitable expensive crystallization conditions. If the methionine is present in powder form, in a given case, with the addition of a flow maintaining agent, then there occurs in the handling the problem of dust formation which occurs with all powdery materials.

A further point is the exact dosaging and homogeneous distribution of solid methionine in mixed fodder. Industrially produced mixed fodder particularly serves for the nourishment of various agriculturally useful animals such as poultry, e.g. chickens, turkeys, and ducks, pigs, cattle, sheep, horses, and goats, as well as for the nourishment of domestic animals, e.g. dogs and cats. The mixed fodder in each case contains as a rule all the necessary nutrients for the respective type of animal in balanced and sufficient amount. It consists of different individual foddering agents, e.g. soybean meal, corn, other types of grains, mill by-products such as corn or corn gluten meal, meat meal, fish meal, of fodder fat, molasses, calcium acid phosphate, cattle lick, as well as other components of plant, animals, or mineral origin. Additionally, mixed fodder contains materials which are employed to improve the physiological nourishment effect of the mixed fodder. Among these are aminoacids such as methionine, as well as vitamins, minerals, trace elements, and preservatives.

The composition of the mixed fodder is subject to change depending on the supply and price of the components. However, thereby the recipe is always so structured that the nutrient content corresponds to the requirements of the animals in each case.

Industrially produced mixed fodders for broilers, laying hens, and fattening hogs, for example, can contain the compositions given in the following Table 1.

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Composition of Industrially Produced Mixed

Fodders for Broilers, Laying Hens

and Fattening Hogs (Examples)

Broiler Laying Hen Fattening Hog

Fodder Fodder Fodder

Feedstock Portion in %

Portion in %

Portion in %

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Soybean meal

33.6 15.2 3.4

Corn 30.2 25.0 73.7

Wheat 10.0 14.7 --

Wheat bran 1.3 15.0 12.0

Corn gluten feed

-- 2.8 --

Sunflower -- -- 6.0

groats

Green alfalfa

-- 2.0 --

meal

Tapioca 10.0 10.0 --

Meat meal -- -- 2.0

Meat & bone

3.0 -- --

meal

Meat scraps

3.0 -- --

Molasses -- 3.0 --

Animal Fat 7.0 0.8 --

Dicalciumphos-

0.46 0.98 0.56

phate/Lime

phosphate

Carbonated 0.47 9.45 1.33

lime fodder

Iodized Cattle

0.24 0.36 0.36

salt

DL-Methionine

0.223 0.157 0.031

L-Lysine. -- -- 0.161

HCl

Minerals, Trace

up to up to up to

elements, 100% 100% 100%

vitamins,

other

additives

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The various individual fodder agents and additives are first present as individual components. According to their condition they must be prepared, e.g. by grinding, forming meals, drying, or purification. If the individual components have the necessary condition the true mixing process is carried out in a suitable mixing apparatus. The individual mixing batches thereby are different depending on the size of the apparatus. To produce a homogeneous mixture there is required a sufficient exactness of mixing. For components which are present in only slight concentration in the final mixed fodder the production of a correspondingly more highly concentrated premixture is unavoidable. In the supplementing of mixed fodders with methionine there are used rather low concentrations in the range of 0.01 to 1.0 weight percent. For this also the production of a special premixture which contains methionine in correspondingly higher concentration is unavoidable in order to attain a homogeneous distribution in the mixed fodder.

Since the free methionine which is utilized by organisms in the same manner as methionine set free through enzymatic protein hydrolysis is only slightly soluble in water, the use of fluid aqueous formulations for supplementing industrially produced mixed fodders with methionine was previously not practicable.

However, it has now been found that aqueous solutions of sodium or potassium methioninate surprisingly exhibit the same methionine activity in their use as fodder agent additives as solid methionine insofar as they are employed in equimolar amounts.

These aqueous solutions of the sodium and potassium salts of DL-methionine in contrast to solid methionine have the advantage that they can also be dosed in small amounts. As liquid formulations they do not require in the supplementing of mixed fodders with methionine the production of an otherwise unavoidable premixture which contains methionine in correspondingly higher amounts. Rather they can be directly homogeneously mixed in the provided concentration, e.g. by spraying into a mixing chamber, with the remaining components of the mixed fodders already present in the desired concentration.

For the improvement sought in biological value of the protein in the respective mixed fodders, the addition of the aqueous solutions of sodium or potassium methioninate, depending on their concentration, is necessary in amounts of about 0.01 to about 5.0 weight percent based on the weight of the final mixed fodder.

Especially suitable are solutions whose content of sodium methioninate is between 40 and 65 weight percent or solutions whose content of potassium methioninate is between 20 and 50 weight percent. Such solutions can be attained by dissolving methionine in equivalent amounts of sodium hydroxide solution or potassium hydroxide solution. In a particularly advantageous manner, however, they are obtained directly by saponification of 5-(β-methylmercaptoethyl)-hydantoin with 1.1 to 6 equivalents of sodium hydroxide and/or sodium carbonate or with 1.1 to 6 equivalents of potassium hydroxide and/or potassium carbonate. The reaction products of ammonia and carbon dioxide likewise formed in the saponification can be removed quantitatively at higher temperature. However, in the saponification there is also formed sodium carbonate or potassium carbonate, generally at least one half to one mole per mole methioninate. If the saponification of the hydantoin is carried out with potassium hydroxide and/or potassium carbonate then the aqueous solution remaining behind after driving off the ammonia and carbon dioxide in most cases can be used directly for supplementing mixed fodders. The potassium carbonate contained in it has good water solubility and is not disturbing.

On the contrary if the saponification of the hydantoin is carried out with sodium hydroxide and/or sodium carbonate then the aqueous solution containing sodium carbonate remaining behind after driving off the ammonia and carbon dioxide because of the considerably less solubility in comparison to potassium carbonate causes disturbances. It is inclined upon long storage, especially at low temperature, to partially crystallize out. Therefore it is advisable to separate off the sodium carbonate substantially as far as possible from the crude saponification mixture.

For example, this can occur by distilling off water from the crude saponification mixture until the sodium methioninate content is 40 to 65 weight percent, and after cooling separating off the precipitated sodium carbonate. Another possibility is to first cool the crude saponification mixture to about 0° C., separate off the precipitated sodium carbonate and only then distill off water until the sodium methioninate content of the solution is 40 to 65 weight percent. In both cases, the separation of the sodium carbonate can be promoted and completed by adding methanol or ethanol before its separation and in a given case stirring for some time.

Finally, practically salt impurity free aqueous solutions of sodium or potassium methioninate can also be produced by saponifying 5-(β-methylmercaptoethyl)-hydantoin with a mixture of, in each case based on the hydantoin employed, 1 equivalent of sodium or potassium hydroxide and 2 equivalents of calcium oxide or hydroxide, after ending the saponification separating off the precipitated calcium carbonate and concentrating the aqueous solution of sodium or potassium methioninate remaining behind to drive off the ammonia contained until the desired content of sodium or potassium methioninate is reached.

The invention is further explained in the following examples. All percentages unless otherewise indicated are by weight.

The process can comprise, consist essentially of, or consist of the steps recited with the stated materials.

3 week old male rats were fed (a) a methionine poor ration, (b) the methionine poor ration with addition of 0.198% of a 56.0% aqueous sodium methioninate solution, (c) the methionine poor ration with addition of 0.315% of a 40% aqueous potassium methioninate solution, (d) the methionine poor ration with addition of 0.1% of solid DL-methionine.

The methionine poor ration in each case consisted of the following components:

Composition of the Ration (%):

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Soybean meal 22.0

Starch, DAB 6 53.0

Sucrose 10.0

Soybean oil 3.0

Cellulose 4.0

Minerals and Trace

6.0

elements mixture

Vitamin mixture 2.0

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The crude protein content of the ration was 10%.

The analyzed aminoacid content was (%):

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Methionine 0.12

Cystine 0.19

Methionine + Cystine

0.31

Lysine 0.68

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The 3 week old male rats (Strain SIV 50) having a weight of about 50 grams were divided into 4 groups of 8 aminals. The aminals were held individually in cages at a room temperature of 21° C. (±1° C.). The main experiment ran for 28 days. Weight and fodder uptake were determined weekly.

The results are presented in Table 2 for weight increase and fodder intake:

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Methionine Activity of Aqueous Sodium Methioninate

and Potassium Methioninate Solutions with Rats

Group Weight (g)

Increase

Fodder

(each n = 8)

Ration Beginning

End

(g) Consumed (g)

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1 Methionine Poor

50.3 154.8

104.5

435.7

Basal ration (BR)

2 BR + 0.10% Methionine

48.3 210.0

161.7

496.2

(0.198% of a 56.0%

aqueous solution of

sodium methioninate)

3 BR + 0.10% Methionine

49.6 211.7

162.1

501.6

(0.315% of a 40.0%

aqueous solution of

Potassium methioninate)

4 BR + 0.10% Methionine

53.9 216.4

162.5

508.4

(content 99.5%)

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The results prove that aqueous solutions of sodium or potassium methioninate used according to the invention have the same methionine activity as solid methionine, insofar as equimolar amounts are employed.

The effectiveness of an aqueous solution of sodium methioninate (51.7%) and an aqueous solution of potassium methioninate (37.3%) was tested on male and female chicks of the breed "Shaver Starbo" in a three week battery experiment.

There served as basal ration a crystalline aminoacid diet which contained all nutrients in a fixed calculated needed (composition and is particularly suited to recognize differences in the effectiveness of added substances (J. Nutr. 110, 959 (1980)).

This basal ration was composed as follows:

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Composition of the Basal Ration

Basal Ration % Amino acid Mixture

%

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Corn starch 58.7 L-Arginine 0.95

Corn Oil 10.0 L-Histidine 0.33

Cellulose 3.7 L-Lysine.HCl 1.14

Amino acid 19.5 L-Tyrosine 0.45

Mixture L-Tryptophan 0.15

Vitamin-Mineral

1 L-Phenylalanine

0.50

Mixture* L-Threonine 0.65

NaHCO.sub.3 1.5 L-Leucine 1.00

CaCO.sub.3 1 L-Isoleucine 0.60

CaHPO.sub.4.2H.sub.2 O

2.8 L-Valine 0.69

K.sub.2 HPO.sub.4

0.9 Glycine 0.60

NaCl 0.88 L-Proline 0.40

Total 100 L-Glutamic acid

12.00

Total 19.46

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*The Vitamin-Mineral mixture contained the following ingre-

dients per kg fodder: 80 mg Thiamine, 100 mg Niacin, 16 mg

Riboflavin, 10 mg D-Pantothenic acid, 2000 mg Choline chloride,

5 mg Pyridoxine, 4 mg Folic acid, 0.6 mg Biotin, 20 mg DL-α-

Tocopherol-acetate, 100 mg Inositol, 2 mg para-Aminobenzoic

acid, 5 mg Menadione, 250 mg Ascorbic acid, 0.02 mg Vitamin

B.sub.12, 10,000 I.U. Retinyl acetate, 600 I.C.U. Cholecalciferol, 125

mg Antioxidant, 3500 mg MgSO.sub.4.7H.sub.2 O, 650 mg MnSO.sub.4.H.sub.2

O, 500

mg Iron citrate, 150 mg ZnSO.sub.4 .H.sub.2 O, 20 mg CuSO.sub.4.5H.sub.2

O, 9 mg

Na.sub.2 MoO.sub.4.2H.sub.2 O, 9 mg H.sub.3 BO.sub.3, 40 mg KI, 1 mg

CoSO.sub.4.7H.sub.2 O,

and 2 mg Na.sub.2 SeO.sub.3. To this basal ration there was added 0.4,

0.5

and 0.6% of crystalline DL-methionine or the methionine equi-

valent amounts of aqueous solutions of sodium methioninate and

potassium methioninate. Each test group consisted of 72 animals

(6 repetitions of 12 animals each). The animals received the

fodder in meal form ad libitum. Water was automatically con-

tinuously available.

Measured test criteria were body weight, feed consumption, as well as feed conversion.

At the beginning of the experiment the male animals were 5 days old and the female animals 6 days old.

The results after 21 days of the experiment are set forth in Table 4.

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Average Weight Increase, Feed Consumption and

Feed Conversion After 21 Days of the Experiment

Increase

Feed Consumption

Feed Conversion

(g/animal)

(kg Fodder/kg Increase)

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I 0.40% Methionine

222 544 2.45

II 0.50% Methionine

386 741 1.92

0.60% Methionine

484 830 1.72

IV 0.40% Methionine

219 523 2.39

(0.88% 51.7% sodium

methioninate solution)

V 0.50% Methionine

368 710 1.93

(1.11% 51.7% Na met.

solution)

VI 0.60% Methionine

462 796 1.74

(1.33% 51.7% Na met.

solution)

0.40% Methionine

220 530 2.41

(1.35% 37.3% Potassium

methioninate solution)

0.50% Methionine

376 729 1.94

(1.69% 37.3% K met.

solution)

IX 0.60% Methionine

472 821 1.74

(2.03% 37.3% K met.

solution)

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The especial advantage of the ration used in Example 2 is that differences in the physiological nourishment effectiveness which might possibly exist between different additives can be especially clearly and significantly established. Thereby there are judged the performance parameters weight increase, feed consumption, and feed conversion as criteria with agriculturally useful animals. The results show that through the use of aqueous sodium methioninate and potassium methioninate solutions according to the invention the protein value of the fodder is improved in the same manner as through supplementing with equimolar amounts of solid methionine. In no case were significant differences established.

The aqueous sodium methioninate and potassium methioninate solutions of the invention can be employed in all mixed fodders in place of solid methionine. Thus the aqueous sodium methioninate and potassium methioninate solutions of the invention can be employed in an equimolar amount in place of the DL-methionine in the mixed fodders of Table 1 as well as in mixed fodders for any of the animals mentioned above.

The entire disclosure of German priority application P 3105009.3 is hereby incorporated by reference.